1/2″-300LB BW Ends Cryogenic Bellows Seal Gate Valve
Description
Technical Data Sheet: 1/2″-300LB BW Ends Cryogenic Bellows Seal Gate Valve (F316L)
| Item | Specification |
|---|---|
| Product Name | Cryogenic Bellows Seal Gate Valve / Low Temperature Bellows Gate Valve |
| Valve Type | Gate Valve (Bolted Bonnet, Rising Stem, Bellows Seal) |
| Nominal Size | 1/2 Inch (DN15) |
| Pressure Rating | Class 300 LB (PN50) |
| End Connection | Butt-Weld Ends (BW) per ASME B16.25 |
| Body Material | ASTM A182 F316L (Austenitic Stainless Steel) |
| Design Standard | API 602 / ASME B16.34 / BS 5352 |
General Description
The 1/2″-300LB Cryogenic Bellows Seal Gate Valve is specifically designed for service in low-temperature applications requiring zero leakage, such as handling liquefied gases (LNG, LN₂, LOX, LAr). Constructed entirely from ASTM A182 F316L stainless steel, this valve ensures excellent toughness and ductility at cryogenic temperatures down to -196°C . It features an extended bonnet (long neck) design combined with a metal bellows seal to protect the packing and stem seals from extreme cold while providing absolute containment of the medium. The butt-weld ends provide a permanent, leak-free connection suitable for critical cryogenic service .
Technical Parameters
| Parameter | Value / Range | Remarks |
|---|---|---|
| Pressure Rating | Class 300 LB (PN50 / 5.0 MPa) | Working pressure per ASME B16.34 |
| Nominal Size | 1/2 Inch (DN15) | |
| Design Temperature | -196°C to +80°C | Suitable for cryogenic media down to -196°C (LNG, LN₂) |
| Applicable Media | LNG, LN₂, LO₂, LAr, LC₂H₄ | Liquefied natural gas, nitrogen, oxygen, argon, ethylene |
| Connection Type | Butt-Weld Ends (BW) | Per ASME B16.25 / ASME B36.19M |
| Sealing Mechanism | Bellows Seal + Packing | Double sealing system for zero leakage |
| Operation | Handwheel | Manual rising stem |
| Special Feature | Extended Bonnet + Bellows Seal | Protects packing from freezing; ensures zero fugitive emissions |
Materials of Construction
All pressure-containing parts are manufactured from ASTM A182 F316L austenitic stainless steel, specifically selected for its superior low-temperature toughness and corrosion resistance.
| Component | Material (ASTM) | Remarks |
|---|---|---|
| Body | ASTM A182 F316L | Austenitic Stainless Steel (0.03% max Carbon) |
| Bonnet / Valve Cover | ASTM A182 F316L | Extended bonnet design for cryogenic service |
| Gate / Wedge | ASTM A182 F316L | Solid wedge, fully guided |
| Stem | ASTM A182 F316L | Rising stem, roll-threaded for strength |
| Bellows Assembly | ASTM A182 F316L | Metal bellows for zero leakage sealing |
| Seat Ring | Integral with Body / Deposit welded | Stellite hardfacing optional for extended life |
| Body-Bonnet Gasket | Spiral Wound, 304SS + Flexible Graphite | Ensures leak-tight seal at low temperatures |
| Bolting (Studs) | ASTM A193 Grade B8 (Class 2) | Stainless steel, strain-hardened |
| Bolting (Nuts) | ASTM A194 Grade 8 | Stainless steel |
| Packing | Flexible Graphite | Secondary seal, low fugitive emissions |
| Packing Gland | ASTM A182 F316L | |
| Yoke / Support | ASTM A182 F316L | |
| Stem Nut | Copper Alloy / Bronze | |
| Handwheel | Carbon Steel / Malleable Iron | ASTM A197 / A47 |
Dimensional Data
*Note: Dimensions are typical for 1/2″ Class 300 BW bellows seal gate valve with F316L body. For exact installation dimensions, refer to manufacturer’s certified drawing.*
| Dimension | Value (mm) | Value (inches) | Remarks / Standard |
|---|---|---|---|
| Face-to-Face Length (L) | 140 mm | 5.51″ | For BW ends, Class 300, 1/2″ (per API 602 / manufacturer data) |
| Overall Height (H) – Closed | ~ 200-210 mm | ~ 8.0″ | From centerline of valve to top of handwheel (approx.) |
| Extended Bonnet Height (B) | 150-180 mm (typical) | 6.0-7.0″ | From body centerline to bottom of packing flange |
| Handwheel Diameter (W) | 120-140 mm | 4.7-5.5″ | |
| Weld End OD (A) | 21.3 mm | 0.84″ | Per ASME B16.25 (Schedule 40S typical) |
| Weld End Wall Thickness (t) | 3.73 mm | 0.147″ | Per ASME B36.19M (Schedule 40S) |
| Approx. Weight | ~ 9-10 kg | ~ 20-22 lbs | Slightly heavier than standard due to bellows assembly |
Applicable Standards
-
Design & Manufacture: API 602, ASME B16.34, BS 5352
-
Bellows Design: ISO 15848 (Fugitive Emission Standards)
-
Face-to-Face Dimensions: ASME B16.10 (for BW ends, refer to manufacturer)
-
Butt-Weld Ends: ASME B16.25 / ASME B36.19M
-
Pressure-Temperature Rating: ASME B16.34 (F316L Group 2)
-
Inspection & Testing: API 598, ISO 5208
-
Cryogenic Testing: ISO 28921 (Low temperature valve testing)
-
Material Certification: EN 10204 Type 3.1 (Mill Certificates with traceability)
-
Low-Temperature Impact Testing: Per ASME B16.34 / ASTM A370 (Charpy V-Notch at -196°C)
Key Features & Applications
Key Features:
-
F316L Austenitic Stainless Steel: Provides exceptional toughness, ductility, and corrosion resistance at cryogenic temperatures as low as -196°C .
-
Bellows Seal Design: Metal bellows assembly provides zero-leakage stem sealing, eliminating fugitive emissions and preventing介质 loss .
-
Extended Bonnet with Bellows + Packing Double Seal: The long neck raises the stuffing box away from the cold line, ensuring the packing remains above freezing. The bellows provides primary seal, with packing as secondary backup .
-
Zero Leakage Performance: Bellows seal eliminates the need for gland packing adjustments and ensures compliance with ISO 15848 fugitive emission standards .
-
Low-Temperature Toughness: All F316L components are impact-tested at -196°C to guarantee resistance to brittle fracture .
-
Leak-Free Construction: Butt-weld ends eliminate flange leakage paths, critical for cryogenic service.
-
Long Service Life: Bellows design eliminates stem seal wear, significantly extending valve life in cyclic service .
-
Full Traceability: Material test reports (MTRs) available per EN 10204 3.1.
Main Applications:
-
LNG (Liquefied Natural Gas) Plants and Terminals
-
Air Separation Units (LOX, LIN, LAr)
-
Ethylene and Petrochemical Cryogenic Processes
-
Storage and Transportation of Cryogenic Liquids
-
Hydrogen Liquefaction (LH₂) Facilities (subject to material compatibility review)
-
Critical Service Applications Requiring Zero Fugitive Emissions
Ordering Information
When ordering, please specify:
-
Product: 1/2″ Cryogenic Bellows Seal Gate Valve
-
Pressure Rating: Class 300 LB
-
End Connection: Butt-Weld (BW) per ASME B16.25
-
Body Material: ASTM A182 F316L (for -196°C service)
-
Bellows Material: ASTM A182 F316L
-
Test Requirements: API 598, with Impact Test at -196°C per ASME B16.34
-
Fugitive Emission Test: ISO 15848 (optional)
-
Media: LNG / LN₂ / LO₂ / etc.
-
Certification: EN 10204 Type 3.1 Material Certificates required
Notes:
-
This datasheet is based on API 602, ASME B16.34, and common industry practice for cryogenic bellows seal valves .
-
F316L material provides optimum performance for services below -101°C due to its low carbon content and fully austenitic structure.
-
For oxygen service (LOX), special cleaning and degreasing procedures are required (refer to ASTM G93).
-
Bellows seal valves are recommended for critical applications requiring zero fugitive emissions and maximum reliability .
-
Always consult the manufacturer’s certified dimensional drawing for installation and ensure weld end schedule matches mating pipe.







