6″-600LB High Temp. Extended Bonnet Triple Offset Butterfly Valve
Description
High Temperature High Pressure Triple Offset Butterfly Valve Technical Data Sheet (with Cooling Fins)
Project Name: 【Fill in specific project name】
Tag No.: 【e.g., XV-101】
Quantity: 【 】 units
1. Valve Basic Information
| Item | Standard Parameter | Option / Fill-in Column |
|---|---|---|
| Valve Type | Triple Offset Hard-Seated Butterfly Valve (with Cooling Fins) | 【 】 |
| Valve Model | e.g., D363H / Series 31800 / GKV-9 | 【 】 |
| Nominal Diameter (DN) | DN50 ~ DN1200 | 【 】 mm |
| Nominal Pressure (PN) | PN10 ~ PN100 (or Class 150 ~ 600) | 【 】 MPa / 【 】 Class |
| Applicable Medium | Steam, High-temperature oil, High-temperature flue gas, Thermal fluid, etc. | 【 】 |
| Applicable Temperature | With cooling fins: Up to 650°C | Max. working temperature: 【 】°C |
| Connection Type | Wafer type / Flanged / Butt-welded | 【 】 |
| Operation Type | Handwheel with gearbox / Pneumatic / Electric / Electro-hydraulic | 【 】 |
| Function Mode | On-Off / Control | 【 】 |
2. Design Codes and Standards
| Item | Standard Adopted |
|---|---|
| Design & Manufacture | JB/T 8527, ANSI B16.34 |
| Face-to-Face / End-to-End | GB/T 12221, ISO5752, ANSI B16.10 |
| Flange Connection | JB/T 79.1, HG20592, ANSI B16.5, ANSI B16.47 |
| Butt-welding Ends | GB/T 12224, ANSI B16.25 |
| Pressure Test | GB/T 13927, API 598, ANSI B16.104 |
3. Structural Features and Design Parameters
| Item | Technical Requirement | Confirmation |
|---|---|---|
| Design Principle | Triple offset (axial, radial, angular offset), ensuring zero friction during opening/closing | 【Yes/No】 |
| Cooling Fin Design | Cooling fins integrated into valve body neck or bonnet extension to block heat bridge, protect stuffing box and actuator | 【Yes/No】 |
| Sealing Class | Bidirectional zero leakage, ANSI Class VI (bubble-tight) or higher | 【 】 |
| Flow Characteristic | Approximate equal percentage | 【 】 |
| Rangeability | 30:1 ~ 100:1 | 【 】 |
| Stem Sealing | Flexible graphite packing, extended stuffing box + cooling fins, self-sealing gland, anti-blowout design | 【High-temp专用】 |
| Fire-safe Design | Optional, meeting API 607 / 6FA | 【Yes/No】 |
4. Main Component Materials
| Part Name | Standard Material | Optional Material (depending on service) | Selection |
|---|---|---|---|
| Body | WCB (Carbon Steel) | WC9 (Cr-Mo Steel, high temp), CF8 (304), CF8M (316) | 【 】 |
| Disc | WCB / Carbon Steel | 304, 316, Alloy Steel (high-temp grade) | 【 】 |
| Stem | 2Cr13 | 17-4PH, Inconel (high-temp high-strength), 304, 316 | 【 】 |
| Seat / Disc Seal Face | Multi-layer metal seal (304+graphite) | Full hardfacing (Stellite, wear & erosion resistant) | 【 】 |
| Bushing / Bearing | Self-lubricating metal-graphite (high temp) | High-temp alloy + solid lubricant coating | 【 】 |
| Packing / Gasket | Flexible graphite (high temp) | Ceramic fiber + graphite combination (ultra-high temp) | 【 】 |
| Cooling Fin Material | Carbon Steel / Stainless Steel | Same as body material | 【 】 |
5. Dimensions and Connections (Unit: mm)
Note: Cooling fin structure increases overall valve height; to be confirmed by manufacturer.
| DN | Face-to-Face L (Wafer/Flanged) | Height H (incl. cooling fins & support) | Flange Bolt Circle D1 | No. of Bolt Holes – Dia. |
|---|---|---|---|---|
| 100 | 190 | 【Height with fins】 | 【Fill in】 | 【Fill in】 |
| 150 | 210 | 【Height with fins】 | 【Fill in】 | 【Fill in】 |
| 200 | 230 | 【Height with fins】 | 【Fill in】 | 【Fill in】 |
| 250 | 250 | 【Height with fins】 | 【Fill in】 | 【Fill in】 |
| 300 | 270 | 【Height with fins】 | 【Fill in】 | 【Fill in】 |
6. Actuator Parameters (for automated valves)
| Item | Pneumatic Actuator | Electric Actuator |
|---|---|---|
| Model | 【e.g., AW series / Cylinder type】 | 【e.g., ZDT9 series】 |
| Action Type | Double-acting / Single-acting (spring return) | On-Off / Modulating |
| Air Supply Pressure | 0.4 ~ 0.7 MPa | — |
| Power Supply | — | 220V AC / 380V AC / Other |
| Accessories Required | Solenoid valve, limit switch, positioner, filter regulator | Torque limiter, heater, local control station |
| Connection to Valve | Via extended yoke with cooling fins to protect actuator from high temperature | Via extended yoke with cooling fins to protect actuator from high temperature |
7. Testing and Inspection
-
Shell Test: 1.5 × Rated Pressure (MPa)
-
Seal Test: 1.1 × Rated Pressure (MPa)
-
Air Tightness Test: 0.6 MPa (if required)
8. Remarks / Special Requirements
(e.g., Oil-free treatment, degreasing, low-temperature impact test requirements, heat tracing interface, etc.)
【 】
9. Cooling Fin Configuration Requirements (New)
| Item | Standard / Requirement | Confirmation |
|---|---|---|
| Cooling Fin Arrangement | □ Integral fins on valve body neck □ Extended bonnet with fins □ Extended stuffing box with fins |
【 】 |
| Technical Requirement | Cooling fins shall effectively block heat transfer to actuator, ensure stuffing box temperature ≤【 】°C, actuator ambient temperature ≤【 】°C | 【 】 |
| Cooling Fin Material | Same as body material or better heat-resistant steel | 【 】 |
| Cooling Effect Verification | Manufacturer to provide heat transfer calculation or application reference under similar conditions | 【Yes/No】 |
| Optional Cooling Method | □ Natural convection (fins) □ Forced cooling (water/air cooling jacket, for ultra-high temp) |
【 】 |
Supplier: ____________________ Date: _______________
Confirmed by: ____________________ Date: _______________
Supplementary Selection Notes (with Cooling Fins):
-
When cooling fins are necessary: When medium temperature exceeds 200°C, it is recommended to consider cooling fins or an extended yoke. When temperature exceeds 400°C, an extended bonnet with cooling fins or a finned yoke is mandatory; otherwise, high temperature conducted through the stem can damage the packing and actuator electronics (e.g., positioner, motor) .
-
Cooling fin effect: By increasing the exposed surface area and lengthening the heat conduction path (heat bridge interruption), cooling fins effectively reduce the temperature at the bottom of the stuffing box, keeping it within the allowable range for flexible graphite or other packing materials .
-
Ultra-high temperature special treatment: If the temperature exceeds 650°C or the medium is highly corrosive, in addition to cooling fins, considerations may include water-cooled disc or refractory lining. This requires separate confirmation with the manufacturer .
