2″-300LB Cryogenic 3-Way Floating Ball Valve Ready For Actuators
Description
TECHNICAL DATA SHEET
Product Name: 2-inch 300LB Stainless Steel Cryogenic 3-Way Floating Ball Valve
Model/Specification: 2″-300LB-CRYO-3WAY
Valve Type: 3-Way Floating Ball Valve (Cryogenic Service)
Connection Type: Flanged (RF) / Butt Weld (BW) / Threaded (NPT) User specified
1. Basic Design Parameters
| Parameter | Standard/Specification |
|---|---|
| Size | 2 inches (DN50) |
| Pressure Class | Class 300 LB (PN50 / 750 PSI) |
| Body Material | Stainless Steel (ASTM A182 F304 / F316 / F316L) |
| Manufacturing Process | Forged Steel / Cast Steel (depending on manufacturer) |
| Design Standard | API 6D / ASME B16.34 / BS 6364 (Cryogenic) |
| End Connection Standard | ASME B16.5 (Flanged RF) / ASME B16.25 (BW) / ASME B1.20.1 (NPT) |
| Face to Face Standard | ASME B16.10 |
| Test & Inspection Std. | API 598 / BS 6364 (Cryogenic Test) |
| Fire-Safe Design | API 607 / API 6FA (Optional) |
| Fugitive Emission | ISO 15848-1 (Optional) |
2. Technical Specifications
| Parameter | Details |
|---|---|
| Valve Type | 3-Way Floating Ball Valve, 3-Piece Construction |
| Flow Pattern | T-Port (for mixing/diverting) / L-Port (for switching) User specified |
| Bonnet Type | Extended Bonnet (for Cryogenic Service) |
| Service Temperature | -196°C to +120°C (with PCTFE seats) / Up to +200°C (with PTFE) |
| Applicable Media | LNG, LOX, LIN, LAr, Ethylene, LPG, and other cryogenic fluids |
| Bore Type | Full Bore / Reduced Bore (Optional) |
| Operation | Lever Handle / Gearbox / Pneumatic Actuator / Electric Actuator |
| Anti-Static Device | API 608 / API 6D Requirement (Standard) |
| Blow-Out Proof Stem | Standard |
| Cavity Pressure Relief | Self-relieving seat design / Relief hole in ball |
| Bonnet Installation Angle | Up to 45° from vertical (12″ bonnet, per BS6364) |
3. Material of Construction (Recommended – Stainless Steel for Cryogenic)
| Part Name | Material | Standard/Grade |
|---|---|---|
| Body | Stainless Steel | ASTM A182 F304 / F316 (Forged) or A351 CF8/CF8M (Cast) |
| Bonnet / Extension | Stainless Steel | ASTM A182 F304 / F316 |
| End Caps | Stainless Steel | ASTM A182 F304 / F316 |
| Ball | Stainless Steel (Hardened) | ASTM A182 F304 / F316 (Chrome plated optional) |
| Stem | Stainless Steel / 17-4PH | ASTM A182 F316 / 17-4PH (High strength) |
| Seat Seals | PCTFE (KEL-F®) / PTFE / PEEK | PCTFE for cryogenic service |
| Stem Seals / Packing | PCTFE / Flexible Graphite | Low temperature stable materials |
| Body Gasket | Spiral Wound | Stainless Steel + Graphite |
| Anti-Static Device | Stainless Steel Ball + Spring | 316 SS |
| Body Bolts/Nuts | Stainless Steel | ASTM A193 B8 / A194 8 |
| Handle / Lever | Stainless Steel | ASTM A182 F304 |
4. Main Dimensions & Connection Details
*Note: Dimensions are for 2″ Class 300 3-Way Cryogenic Ball Valve with Flanged Ends (RF). BW/NPT dimensions may vary by manufacturer.*
4.1 End-to-End Dimensions (Face-to-Face)
| Size | Pressure Class | L (RF) mm | L (RF) in | H (approx. mm) | W (Handwheel mm) | Weight (approx. kg) |
|---|---|---|---|---|---|---|
| 2″ | 300LB | 216 | 8.5 | ~230 | ~280 | ~30 |
4.2 Flange Details (Per ASME B16.5 – Class 300)
| Parameter | 2″ Flange |
|---|---|
| Flange Diameter (OD) | 165 mm (6.5 in) |
| Bolt Circle Diameter (PCD) | 127 mm (5.0 in) |
| Number of Bolt Holes | 8 |
| Bolt Hole Diameter | 19 mm (0.75 in) |
| Bolt Thread Size | 5/8″ UNC |
| Raised Face Height | 2 mm (0.06 in) |
4.3 Extended Bonnet (Cryogenic Feature)
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Extension Length: Designed to keep packing box above frost line (typically 200mm – 300mm for 2″ valve, depending on service temperature [-196°C]) .
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Drip Plate: Included to prevent ice formation on the body/bonnet joint.
-
Heat Transfer Design: Narrow space between stem and bonnet ID for efficient heat transfer .
4.4 Port Configuration
| Flow Pattern | Description |
|---|---|
| T-Port (L-Port) | 180° entry and exit for mixing or diverting flow |
| L-Port (T-Port) | 90° entry and exit for flow switching |
Note: Specify required flow pattern when ordering.
5. Pressure-Temperature Rating (ASME B16.34 / Class 300)
*Material Group: Stainless Steel (A182 F304/F316) with PCTFE/PTFE Seats *
| Temperature (°C) | Working Pressure (bar) | Working Pressure (psi) | Notes |
|---|---|---|---|
| -196 to -46 | 50 | 725 | Cryogenic Range (BS 6364 certified) |
| -29 to 38 | 50 | 725 | Maximum Rating (Class 300) |
| 50 | 50 | 725 | |
| 100 | 47 | 680 | |
| 150 | 44 | 640 | Max for PTFE seats |
| 200 | 40 | 580 | With PEEK seats |
*Note: For cryogenic service (below -46°C), valves are tested and certified per BS 6364 at -196°C .*
6. Flow Characteristics (2″ – Full Bore)
| Parameter | Value |
|---|---|
| Port Diameter (Full Bore) | ~51 mm (2.0 in) (typical for 2″ Class 300) |
| Flow Coefficient Cv (approx) | ~150 – 200 (typical for 2″ full bore ball valve) |
| Flow Coefficient Kv (approx) | ~130 – 170 |
| Shut-off Class | API 598 / BS 6364 (Zero Leakage – Soft Seat) |
7. Test Pressure (API 598 / BS 6364)
| Test Type | Medium | Pressure (bar) | Pressure (psi) | Acceptance Criteria |
|---|---|---|---|---|
| Shell Test (Hydrostatic) | Water | 75 | 1088 | 1.5 x 38°C Rating (no visible leakage) |
| High-Pressure Seat Test | Water | 55 | 798 | 1.1 x 38°C Rating (Zero leakage) |
| Low-Pressure Seat Test | Air / N2 | 5.5 – 7.0 | 80 – 100 | Bubble-tight |
| Cryogenic Seat Test | Helium / N2 | @ Rated Pressure | @ Rated Pressure | Per BS 6364 at -196°C |
8. Features & Applications
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Key Features:
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Cryogenic Service Capability: Designed for temperatures as low as -196°C (-320°F) , suitable for LNG, LOX, LIN, and other liquefied gases .
-
3-Way Configuration: T-port or L-port design allows for mixing, diverting, or switching flow in cryogenic systems.
-
Extended Bonnet: Protects the stem seals and packing from extreme cold, ensuring operability and preventing ice formation .
-
No-Trap Cavity Design: Relief hole in ball or self-relieving seats prevents dangerous pressure buildup in the ball cavity due to vaporization of trapped cryogenic liquid .
-
Efficient Heat Transfer: Narrow clearance between stem and bonnet extension maintains stem seals at near-ambient temperature .
-
Blow-out Proof Stem: Ensures stem retention under all pressure conditions.
-
Anti-Static Device: Dissipates static charge generated by ball/seat friction, critical for flammable media like LNG .
-
Fire-Safe Design: Optional API 607/6FA certification ensures sealing integrity in case of fire .
-
BS 6364 Certification: Designed and tested to international cryogenic valve standard .
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Flexible Bonnet Installation: Bonnet can be installed at up to 45° angle for piping flexibility .
-
-
Main Applications:
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LNG (Liquefied Natural Gas): Liquefaction, storage, transportation, and regasification plants .
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Air Separation Units (ASU): Handling LOX (Liquid Oxygen), LIN (Liquid Nitrogen), LAr (Liquid Argon) .
-
Petrochemical: Handling ethylene, methane, LPG, and other cryogenic hydrocarbons .
-
Industrial Gas: Cryogenic storage tanks and transfer lines.
-
Refrigeration Systems: Low-temperature industrial refrigeration.
-
*Disclaimer: The above data is prepared based on common industry standards (API 6D, ASME B16.34, BS 6364) for cryogenic 3-way ball valves . Specific dimensions, materials, and pressure ratings may vary by manufacturer. For cryogenic service (below -46°C), valves must be tested per BS 6364 at -196°C. The final technical agreement and certified drawings shall prevail.







