PN16 Ball Check Valve

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Description

Technical Datasheet: Ball Check Valve

(Ductile Iron Body / Carbon Steel Ball Lined with EPDM)

Project Name: ____________________ Item No.: ____________________
Tag No.: ____________________ Quantity: ____________________


1. General Information

Item Standard Configuration User Specification / Remarks
Valve Type Ball Check Valve (Free Floating Ball Design)
Body Material Ductile Iron (ASTM A536 Grade 65-45-12 / GGG-50)
Ball Material Carbon Steel + Fully Lined EPDM Free Floating Ball
Nominal Size 2″ – 12″ (DN50 – DN300)
Pressure Rating Class 125 / Class 150 / PN10 / PN16
End Connection Flanged (FF / RF) / Threaded (NPT / BSP)
Design Standard API 594 / Manufacturer Standard
Face-to-Face API 594 Short Pattern / Manufacturer Standard
Flange Dimension ASME B16.1 (Class 125) / ASME B16.5 (Class 150) / EN 1092-2
Inspection & Test API 598 / EN 12266-1

2. Bill of Materials (Main Components)

No. Part Name Standard Material Optional Material / Remarks
1 Body Ductile Iron (ASTM A536 65-45-12) Epoxy Coated (Internal/External)
2 Cap / Cover Ductile Iron (ASTM A536 65-45-12) Epoxy Coated
3 Ball Carbon Steel + EPDM Lined (Fully) WCB / WCB + EPDM (Vulcanized)
4 Seat Integral (Body Seat) EPDM Lined / Buna-N
5 Ball Stop / Cage Ductile Iron / Carbon Steel Retains ball in flow path
6 Gasket Compressed Non-Asbestos / EPDM
7 Cover Bolt Carbon Steel (Zinc Plated) / Stainless Steel ASTM A307 / A193-B8

3. Technical Parameters & Performance

Item Specification
Medium Water, Wastewater, Slurries, Sewage, Fluids with Solids (____________________)
Operating Temp. -20°C ~ +100°C (EPDM Lining)
Max Operating Pressure Up to 200 psi / 16 bar (Depending on pressure class)
Flow Direction Horizontal or Vertical Upwards (Ball lifts to open)
Sealing Bubble Tight Shut-Off (Soft-Seated)
Lining Material EPDM (Ethylene Propylene Diene Monomer) – Excellent for water, abrasion resistance, and mild chemicals
Ball Action Free floating ball lifts off seat when flow enters, drops back to seal when flow reverses
Features Non-slam operation, ideal for dirty fluids and slurries

4. Test Pressure (Reference: Class 150 / PN16)

Pressure Rating Shell (Hydrostatic) Seat (Hydrostatic) Low Pressure Seat (Air)
Class 150 425 psi (2.9 MPa) 315 psi (2.2 MPa) 50 – 80 psi (0.34 – 0.55 MPa)
PN16 24 bar (2.4 MPa) 17.6 bar (1.76 MPa) 0.6 bar (0.06 MPa)
*(Note: Specific values shall be performed per API 598 / EN 12266.)*

5. Dimensions & Weight (Reference: Class 150 Flanged, Short Pattern)

NPS L (Face-to-Face) mm H (Approx.) mm Weight (kg) Approx.
2″ 150 95 8
3″ 180 120 14
4″ 200 145 22
6″ 240 195 40
8″ 280 240 65
10″ 320 290 95
(Note: Dimensions may vary by manufacturer; please refer to certified GA drawing)

6. Special Requirements / Options

  • Ball Material: Carbon Steel Lined EPDM / Stainless Steel Lined EPDM / Solid EPDM Ball

  • Soft Seat Material: EPDM / Buna-N / Viton / Neoprene

  • Lining Color: Black / Custom

  • Test Certificate: EN 10204 3.1

  • Coating: External Epoxy Coating (Min. 250 microns)

  • Special Cleaning: For Potable Water (NSF/ANSI 61)

  • Accessories: Drain Plug / Vent Plug


Note: This datasheet is prepared for a Ball Check Valve with EPDM lined ball. Suitable for handling fluids containing suspended solids, slurries, and wastewater where a traditional swing or lift check valve may clog or fail.