Resilient Seated Non-rising Stem Gate Valve c/w Key Operator
Description
Technical Data Sheet
Resilient-Seated Non-Rising Stem (NRS) Gate Valve
(T-wrench Operation with Square Socket)
Size: DN450 | Pressure: PN16
1. General Description
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Product Type: Flanged End, Non-Rising Stem (NRS), Resilient-Seated Gate Valve
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Seat Type: Soft Sealing (Rubber Encapsulated Wedge)
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Operation: Square Socket for T-wrench (Extension spindle compatible)
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Visual Indication: Not applicable (NRS design – valve position is not visually indicated by the stem)
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Design Standard: DIN 3352 / BS 5163 / EN 1074-1 & 2
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Ends: Flanged to EN 1092-2 PN16
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Face-to-Face: EN 558-1 Series 3 (DIN 3202 F4)
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Test Standard: EN 12266-1 (ISO 5208)
2. Application
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Suitable for: Potable water, wastewater, sewage, irrigation, and neutral liquids.
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Temperature Range: 0°C up to +80°C (EPDM)
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Pressure Rating: PN16 (16 bar)
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Typical Installation: Buried service (with extension spindle), valve pits, floor-mounted installations where space is limited.
3. Technical Parameters (DN450 PN16)
| Parameter | Value |
|---|---|
| Nominal Diameter | DN450 (18″) |
| Pressure Rating | PN16 (16 bar) |
| Shell Test Pressure | 24 bar (1.5 x PN) |
| Seal Test Pressure | 17.6 bar (1.1 x PN) |
| Leakage Rate | Zero Leakage (Rate A – Bubble Tight) |
| Operating Temperature | 0°C to +80°C (EPDM) |
| Flange Drilling | EN 1092-2 PN16 |
| Face-to-Face Length (L) | 432 mm (EN 558-1 Series 3) |
| Flow Design | Full Bore (100% port) – Low pressure drop |
4. Materials of Construction
| Component | Material | Notes / Reference |
|---|---|---|
| Body | Ductile Iron (GGG-50 / EN-GJS-500-7) | Epoxy coated inside and out |
| Wedge / Gate | Ductile Iron + Full EPDM Encapsulation | No iron exposed to medium |
| Stem | Stainless Steel (AISI 410 / 420 / 304 / 316) | Rolled threads for strength |
| Stem Nut | Brass / Bronze / CuZn40Pb2 | Located within wedge |
| Body Seat | EPDM (integral with wedge encapsulation) | Bonds to wedge, seals against body |
| Stem Seals | EPDM O-Rings (3 pcs) + Gland Packing | Triple O-ring design for reliability |
| Bonnet Gasket | EPDM / NBR | Compressed between body and bonnet |
| Bonnet | Ductile Iron (GGG-50) | Epoxy coated |
| Bolting | Stainless Steel / Zinc-Plated Steel | Top nut epoxy sealed |
| Dust Cover | NBR / EPDM | Protects stem top |
| Coating | Fusion Bonded Epoxy (DIN 3476-1 / EN 14901) | Min. 250µm thickness, Blue RAL 5005 |
5. Features
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Non-Rising Stem (NRS): Stem does not rise during operation – ideal for buried or confined spaces.
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Resilient Seated: Wedge fully encapsulated in EPDM rubber provides bubble-tight shut-off (zero leakage).
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T-Wrench Operation: Valve is fitted with a square socket (female) designed for operation by a T-wrench or extension spindle with matching square drive.
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Corrosion Protection: Full epoxy coating inside and out prevents corrosion and is suitable for potable water.
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No Pocket Design: Smooth bore prevents debris accumulation.
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Bi-directional Sealing: Seals effectively in both flow directions.
6. Square Socket (T-Wrench Connection) Details – DN450
| Parameter | Specification |
|---|---|
| Square Socket Size (A/F) | 24 mm – 27 mm (typical – confirm with manufacturer) |
| Connection Type | Female square drive machined into stem top |
| Purpose | Allows operation using a portable T-wrench (handwheel not included) |
| Optional | Extension spindles, floor boxes, and T-keys available for buried service |
Note: The exact square drive size may vary slightly between manufacturers. Please confirm when ordering.
7. Dimensions & Weight (DN450 PN16)
| Dimension | Value (mm) |
|---|---|
| Face-to-Face Length (L) | 432 |
| Flange Diameter (D) | 640 |
| Bolt Circle Diameter (PCD/K) | 585 |
| Number of Bolt Holes | 20 |
| Bolt Hole Diameter (d0) | 28 |
| Overall Height – Closed (H) | approx. 1000 |
| Overall Height – Open (H1) | approx. 1000 (NRS – height does not change) |
| Stem Top to Operating Nut Height | approx. 200 (above bonnet) |
| Weight | approx. 280 kg |
*(Dimensions based on EN 558-1 Series 3 and EN 1092-2 PN16 standards. Request certified drawing for exact values. )*
8. Operation Details
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Type of Operation: Square socket for T-wrench.
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Operation Torque: Designed for manual operation using a standard T-key. Maximum recommended torque: approx. 400 Nm (consult manufacturer for exact value).
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Direction to Close: Clockwise (standard).
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Turns to Open: Approximately 45 – 50 turns (full open to full close).
9. Testing
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Shell Test: 24 bar – No visible leakage.
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Seat Test: 17.6 bar – Rate A (Zero Leakage / Bubble Tight) for resilient seated valves.
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Optional Tests: Low-pressure air test, vacuum test.
10. Notes & Selection Tips
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Resilient Seated: This valve provides bubble-tight shut-off (zero leakage), unlike metal-seated valves.
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Non-Rising Stem: Suitable where space is limited or for buried installations. Note: There is no visual indication of valve position – position must be determined by counting turns or using a position indicator on the operating key.
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T-Wrench Operation: Standard supply includes the square socket only. The T-wrench operating key, extension spindles, and floor box must be ordered separately.
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Epoxy Coating: Fusion-bonded epoxy coating meets potable water approvals (e.g., WRAS, ACS).
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DN450 Note: This is a less common size than DN400 or DN500. Confirm availability and lead time with the manufacturer.
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Operating Torque: Due to the large size (DN450), the operating torque is significant. Ensure the T-wrench and operator are adequately sized.
11. Ordering Information
To ensure correct selection, please specify:
| Item | Specification |
|---|---|
| Valve Type | NRS Resilient Seated Gate Valve |
| Size (DN) | DN450 |
| Pressure Rating | PN16 |
| Flange Standard | EN 1092-2 PN16 |
| Operation | Square socket for T-wrench |
| Square Socket Size | Confirm required size (e.g., 24mm) |
| Wedge Material | EPDM encapsulated |
| Coating | Fusion bonded epoxy (blue RAL 5005) |
| Accessories | T-wrench, extension spindle, floor box (if required) |
This data sheet is a guideline based on standard industry practice. Always refer to the manufacturer’s certified drawings for exact dimensions and ratings.





