API 5000# – API 6A FLS Pattern Slab Gate Valve

Description

Technical Data Sheet – API 6A FLS Slab Gate Valve


1. Product Overview

  • Product Name: API 6A FLS Slab Gate Valve

  • Valve Type: Slab Gate Valve (Through-Conduit, Floating Gate Design)

  • Design Standard: API Specification 6A (21st Edition)

  • Size Range: 1-13/16″ to 11″ (46mm to 279mm)

  • Pressure Ratings: 2,000 psi to 20,000 psi (13.8 MPa to 138 MPa)

  • Body Material: Forged Alloy Steel (AISI 4130, 75 KSI Yield / 95 KSI Tensile)

  • Operation: Manual (Non-Rising Stem) / Hydraulic Actuator

  • Connection Type: Flanged End (API 6A Flange) / Clamp Hub / Threaded

  • Application: Wellhead Christmas Trees, Choke & Kill Manifolds, Fracturing Service, Subsea Production Systems


2. Applicable Standards & Specifications

Item Standard / Requirement
Design and Manufacture API Spec 6A (21st Edition) – Monogrammed
Product Specification Level PSL 1, 2, 3, 3G, 4
Performance Requirement PR1, PR2 (Qualified to API 6A Annex F)
Material Class AA, BB, CC, DD, EE, FF, HH
Temperature Rating K, L, P, R, S, T, U, V (-60°F to +350°F / -51°C to +177°C)
NACE Compliance MR0175 / ISO 15156 (Sour Service)
Inspection and Testing API 6A / API 598
End Connections API 6A Flanges / Clamp Hubs / Threaded

3. Technical Parameters

Parameter Specification
Nominal Bore Sizes 1-13/16″, 2-1/16″, 2-9/16″, 3-1/16″, 4-1/16″, 5-1/8″, 7-1/16″, 9″, 11″
Working Pressure 2,000 psi 3,000 psi 5,000 psi 10,000 psi 15,000 psi 20,000 psi
Design Temperature Range -60°F to +350°F (-51°C to +177°C) depending on temperature class
Bore Type Full Bore, Through-Conduit Design
Stem Type Non-Rising Stem (NRS)
Sealing Principle Metal-to-Metal, Bi-Directional
Seat Design Floating Slab Gate with Spring-Loaded Seats
Stem Sealing Non-Elastomeric, Spring-Loaded, Pressure-Energized Lip Seals
Gate Design Slab Gate (Parallel Sealing Surfaces)
Body-to-Bonnet Seal Metal-to-Metal (or optional CRA Inlay)
Leakage Rate API 6A / API 598 (Bubble Tight)

4. Main Materials of Parts

Part Name Standard Material Optional Materials / Notes
Body AISI 4130 Forged Alloy Steel (75K yield) Stainless Steel / CRA Clad for corrosive service
Bonnet AISI 4130 Forged Alloy Steel Stainless Steel / CRA Clad
Gate 410 Stainless Steel + Tungsten Carbide (TC) Coating Inconel 625 / Hardfaced
Seats 410 Stainless Steel + TC Coating Inconel 625 with Hardfacing
Stem 410 Stainless Steel + QPQ Treatment 17-4 PH / Inconel 718
Body-to-Bonnet Seals Metal Ring Gasket (RX/BX) Alloy 625 Inlaid Ring Grooves
Seat Seals Non-Elastomeric Lip Seals (Spring-Loaded) Pressure-Energized Metal Seals
Stem Seals Non-Elastomeric Lip Seals (Spring-Loaded, Pressure-Energized) PTFE / Graphite Backup
Bolting API 20E, BSL 2 (Alloy Steel) Stainless Steel / Inconel
Bearings Anti-Friction Bearings with Grease Fitting
Operator / Handwheel Cast Iron / Fabricated Steel Gear Operator (optional)

5. Design Features

5.1 Valve Design

  • Slab Gate Construction: Parallel gate design with floating seats provides bi-directional sealing and allows thermal expansion .

  • Through-Conduit Full Bore: Full bore design eliminates pressure drop and turbulence, allowing passage of pigs and tools .

  • Forged Construction: All pressure-containing parts are forged for superior strength and reliability in high-pressure service .

5.2 Sealing System

  • Metal-to-Metal Sealing: Gate-to-seat, seat-to-body, and body-to-bonnet seals are metal-to-metal, ensuring fire-safe performance .

  • Dual Lip Seat Seals: Two spring-loaded, pressure-energized non-elastomeric lip seals between each seat:

    • Serve as barrier against contaminants

    • Maintain gate-to-seat contact, eliminating body cavity clearance

    • Enhance sealing at very low differential pressures

  • Stem Backseat: Provides secondary stem seal and allows packing replacement under pressure when valve is fully open .

  • Non-Elastomeric Stem Seal: Spring-loaded, pressure-energized design requires no longitudinal preload or precise spaceout .

5.3 Operational Features

  • Bi-Directional Sealing: Seals pressure from either direction equally .

  • Non-Rising Stem (NRS): Ideal for limited space installations; stem threads protected from environment .

  • Low Operating Torque: Anti-friction bearings and optimized seat design reduce torque requirements .

  • Bearing Lubrication: Grease fitting allows positive bearing lubrication .

  • Optional Torque Multiplier: Available for high-pressure manual operation .

5.4 Additional Features

  • Qualification Testing: Certified to API 6A Annex F (PR-2) and Annex I (Class II) for extreme service .

  • CRA Inlay: Optional Alloy 625 inlay on ring grooves for corrosion resistance .

  • Actuator Ready: Easily equipped with hydraulic actuators for manifold or subsea service .

  • Sealant Injection: Optional emergency sealant injection fittings for seats and stem .


6. Dimensional Data (Typical – Flanged End)

Note: Dimensions are for reference only. Final dimensions depend on pressure class, manufacturer, and specific configuration.

Bore Size (inches) Working Pressure (psi) Face-to-Face L (mm) Overall Height H (mm) Flange OD (mm) Approx. Weight (kg) Reference
1-13/16″ 10,000 418 463 144 108
1-13/16″ 15,000 425 457 149 136
2-1/16″ 10,000 417 520 144 120
2-1/16″ 15,000 425 482 149 149
2-9/16″ 10,000 448 565 171 167
2-9/16″ 15,000 481 533 196 204
3-1/16″ 10,000 471 619 206 235
3-1/16″ 15,000 578 598 245 399
4-1/16″ 10,000 544 670 258 385
4-1/16″ 15,000 636 736 297 616

For complete dimensional data across all sizes and pressure classes, refer to manufacturer’s certified drawings.


7. Available Configurations – Size vs. Pressure Matrix

Bore Size (in) 2,000 psi 3,000 psi 5,000 psi 10,000 psi 15,000 psi 20,000 psi 30,000 psi
1-13/16″ FLS FLS FLS FLS
2-1/16″ FL/FLS FL/FLS FL/FLS FLS FLS FLS
2-9/16″ FL/FLS FL/FLS FL/FLS FLS FLS FLS FLS
3-1/16″ FLS FLS FLS
3-1/8″ FL/FLS FL/FLS FL/FLS
4-1/16″ FLS FLS FLS
4-1/8″ FL/FLS FL/FLS FL/FLS
5-1/8″ FLS FLS FLS FLS FLS
6-3/8″ FLS FLS FLS FLS FLS
7-1/16″ FLS FLS FLS
9″ FLS FLS FLS
11″ FLS

8. Material & Specification Options

Parameter Available Options
Material Class AA (General), BB (Mild Corrosion), CC (Moderate Corrosion), DD (Sour Service-NL), EE (Sour Service), FF (Sour Service), HH (Severe Sour Service)
Temperature Class K (-60 to 180°F), L (-20 to 250°F), P (-20 to 350°F), R (RT), S (-20 to 150°F), T (-20 to 200°F), U (0 to 250°F), V (35 to 350°F)
PSL Level PSL1 (Standard), PSL2 (Enhanced), PSL3 (Critical), PSL3G (Sour/Gas), PSL4 (Extreme)
PR Level PR1 (Standard), PR2 (Enhanced – qualified to Annex F)
NACE Compliance MR0175 / ISO 15156 (Sour Service)
Gate/Seat Coating Tungsten Carbide (TC), Chrome Carbide, Inconel Cladding
End Connections Flanged (6B/6BX), Clamp Hub, Threaded

9. Inspection & Testing

Test Type Criteria / Standard
Shell Test Hydrostatic at 1.5 × rated working pressure per API 6A
Seat Test Hydrostatic at 1.1 × rated working pressure (both seats independently)
Backseat Test Hydrostatic at rated working pressure
Low Pressure Seat Test Pneumatic at 50-100 psi (optional)
PR2 Qualification Temperature cycling, pressure cycling, gas test per API 6A Annex F
Material Certification EN 10204 3.1 / 3.2 available
NACE Compliance Hardness testing per MR0175 requirements
PMI Testing Positive Material Identification available
NDE MPI, UT, RT per PSL requirements

10. Applications

Industry Typical Services
Oil & Gas Production Wellhead Christmas Trees, Production Manifolds
Drilling Operations Choke & Kill Manifolds, Mud Manifolds
Well Intervention Fracturing Service, Stimulation
Subsea Production Subsea Trees, Manifolds
Pipeline High-Pressure Isolation
Refining/Petrochemical Severe Service Isolation

Remarks:

  • The FLS valve is suitable for extreme sour service (HH material class) with proper material selection .

  • For subsea applications, additional features such as ROV interface and double block-and-bleed are available.

  • Hydraulic actuators (fail-safe close/open) can be integrated for remote operation .


This data sheet is for reference only. All specifications are subject to final confirmation by the manufacturer based on specific service conditions and applicable API 6A requirements.