42″-600LB-RF Electric Modulating Gate Valve C/W Limitorque SMC-5

Description

Product Technical Data Sheet

Product Name: Electric Modulating Gate Valve
Model / Size: 42″ – 600LB – RF / API 600 / Limitorque SMC-5 Actuator


1. General

This product is a large-diameter, electric motor-operated gate valve designed for modulating control service. The valve features a bolted bonnet, outside screw and yoke (OS&Y) construction with a rising stem. The Limitorque SMC-5 multi-turn electric actuator provides precise modulating control with 4-20mA position feedback. Suitable for critical applications in oil & gas transmission, pipeline systems, power generation, water treatment, and industrial process control where large flow rates require accurate throttling capability.


2. Basic Parameters

Parameter Value
Nominal Size (NPS) 42 inch (DN1050)
Pressure Class 600LB (Class 600)
Valve Type Gate Valve – OS&Y, Rising Stem, Bolted Bonnet
End Connection Flanged, Raised Face (RF) – 1/4″ raised face per ASME B16.5
Operation Electric Motorized – Modulating Control
Applicable Media Water, oil, gas, steam, hydrocarbon, non-corrosive and mildly corrosive media
Temperature Range -29°C ~ 425°C (-20°F ~ 800°F) depending on trim selection

3. Design & Manufacturing Standards

Item Standard
Design & Manufacture API 600 / ASME B16.34
Face‑to‑Face Dimension ASME B16.10 (long pattern – refer to dimensional chart)
Flange Dimensions ASME B16.5 Class 600
Pressure‑Temperature Rating ASME B16.34
Inspection & Testing API 598 / API 6D
Valve Marking MSS SP-25

4. Main Valve Component Materials

No. Part Material (Typical Configuration)
1 Body Cast Steel (ASTM A216 WCB) / LCB / WC6 (optional for high temp)
2 Bonnet Cast Steel (ASTM A216 WCB) matching body
3 Wedge (Gate) Flexible wedge design – Carbon Steel + 13Cr facing / Stellite hardfaced
4 Seat Rings Stellite hardfaced (CoCr alloy) – ground and lapped to mirror finish
5 Stem 13% Chromium Stainless Steel (ASTM A182 F6a) / AISI 410
6 Trim Number API Trim 8 or Trim 12 (Stellite hardfaced seating surfaces)
7 Backseat 13Cr Stainless Steel
8 Bonnet Gasket Spiral wound – 304SS + Graphite / 316SS + Graphite
9 Packing Flexible Graphite with anti-extrusion rings
10 Yoke Bushing Bronze / Ductile Iron
11 Gland Flange Carbon Steel
12 Bolting ASTM A193 B7 studs with A194 2H nuts / Stainless steel for corrosive service

*Note: For sour gas service (H₂S), NACE MR0175 compliant materials with Trim 12 configuration are available. For high-temperature steam applications up to 454°C, Trim 5 or Trim 8 with full Stellite hardfacing is recommended .*


5. Dimensions & Weight (Approximate)

Dimension Value
Face‑to‑Face (L) Approx. 2032 mm (80 inches) per ASME B16.10 long pattern for 42″ Class 600
Flange OD (D) Approx. 914 mm (36.0 inches) per ASME B16.5 Class 600
Flange Bolt Circle (K) Approx. 857 mm (33.75 inches)
Flange Bolt Holes 24 × ø44.5 mm (1.75 inches) – bolt size 1-3/4″
Height (H) – Valve Only (Closed) Approx. 2500 – 3000 mm (depending on stem length)
Total Height with Actuator Approx. 3200 – 3800 mm
Weight (Valve Body Only) Approx. 4500 – 5500 kg
Weight with Actuator Approx. 4700 – 5800 kg

*Note: Dimensions and weight are approximate and subject to final engineering confirmation. 42″ Class 600 gate valves are typically custom-engineered items requiring manufacturer-specific dimensional data.*


6. Limitorque SMC-5 Electric Actuator Specifications

Parameter Specification
Actuator Model Limitorque SMC-5 (Multi-turn Electric Actuator)
Actuator Type Modulating Control with 4-20mA positioning
Output Torque SMC-5 nominal torque range: 1,700 – 4,000 Nm (1,250 – 3,000 lb-ft) depending on gear ratio selection
Thrust Capacity Up to 445 kN (100,000 lbs) – suitable for large gate valve stem thrust requirements
Power Supply 480V AC, 3-Phase, 60Hz / 380V AC, 3-Phase, 50Hz (optional)
Control Signal Input: 4-20mA DC (position command)
Feedback Signal Output: 4-20mA DC (actual position feedback)
Control Accuracy ±0.5% of full stroke
Travel Time Adjustable; typical 60 – 120 seconds for full stroke depending on gear ratio
Duty Cycle Modulating duty: S4 25-50% / On-off duty: S2 intermittent
Enclosure Rating IP68 / NEMA 4, 4X, 6P (submersible) – weatherproof and corrosion-resistant
Local Controls Non-intrusive commissioning with infrared / Bluetooth / local push buttons (depending on model year)
Display LCD display for position indication and diagnostic data
Manual Override Handwheel with declutch mechanism
Torque & Position Limit Switches Integral with adjustable settings
Communications (Optional) HART, Modbus RTU, Profibus DP, Foundation Fieldbus
Certifications SIL 2 / SIL 3 Capable per IEC 61508

7. Operating & Performance Data

Parameter Value
Pressure Rating Class 600 (PN100 / 10.0 MPa / 1,440 psi)
Shell Test Pressure 15.0 MPa (150 bar / 2,175 psi)
High-Pressure Seat Test 11.0 MPa (110 bar / 1,595 psi)
Leakage Rate (Metal Seat) API 598 / FCI 70-2 Class IV (standard)
Flow Characteristic Linear (inherent) for gate valves
Stem Thread Form Precision Acme threads with burnished finish; double Acme for faster operation
Maximum Differential Pressure Full pressure rating across closed valve
Mounting Position Horizontal pipeline installation (vertical optional with manufacturer consultation)

8. Features

  1. API 600 Compliant Design
    Heavy-duty cast steel gate valve meeting the rigorous requirements of API 600 for petroleum and natural gas industry applications. Designed for long service life and reliable performance .

  2. Flexible Wedge Design
    The flexible wedge compensates for thermal expansion and prevents binding under varying temperature conditions. Wedge is fully guided to prevent dragging and seat damage .

  3. Stellite Hardfaced Seating Surfaces (Trim 8)
    Both seat rings and wedge facing are hardfaced with cobalt-chromium alloy (Stellite), providing exceptional wear resistance and erosion protection for high-temperature steam and severe service applications .

  4. OS&Y (Outside Screw & Yoke) Construction
    Stem threads are positioned outside the valve body, protected from media contact, ensuring smooth operation and extended stem life. Non-rotating rising stem design provides visual position indication .

  5. Backseat Facility
    Integral backseat allows packing replacement under full line pressure, facilitating in-line maintenance without system shutdown.

  6. Limitorque SMC-5 Modulating Actuator

    • Precise Positioning: 4-20mA control with ±0.5% accuracy ensures reliable throttling performance.

    • Non-Intrusive Commissioning: All settings and diagnostics accessible without removing actuator covers.

    • Integral Torque and Position Limiting: Protects valve and actuator from damage due to over-travel or excessive torque.

    • Manual Override: Handwheel for emergency operation during power loss.

  7. Blow-out Proof Stem
    Stem retention design prevents blowout under pressure, ensuring operator safety.

  8. Anti-Static Design (Optional)
    Electrical continuity between stem, wedge, and body prevents static charge accumulation.

  9. Fire-Safe Design (Optional)
    Available with secondary graphite packing for fire-safe certification per API 607 / API 6FA.


9. Optional Features & Upgrades

Option Description
NACE MR0175 / MR0103 Material compliance for sour gas service (H₂S) – Trim 12 configuration
High-Temperature Service Full Stellite hardfaced seating surfaces for steam service up to 454°C (850°F) – Trim 5
Low-Temperature Service Impact-tested materials for cryogenic applications down to -46°C
High-Pressure Gas Test Seat test with nitrogen or helium for critical leakage control
Extended Stem For buried service or insulated pipelines
By-Pass Valve Integral by-pass for pressure equalization before main valve operation
Actuator Communications HART, Modbus, Profibus, Foundation Fieldbus for integration into DCS/PLC
Explosion-Proof Actuator ATEX / IECEx certified for hazardous areas (Zone 1 / Zone 2)
Special Coatings Epoxy coating, Xylan, or high-temperature paints per project specifications

10. Ordering Information

Please confirm the following when placing an order:

  1. Valve Size & Pressure: 42″ – 600LB Class;

  2. Body Material: WCB (carbon steel) / LCB (low temp) / WC6 (high temp) / Stainless steel;

  3. Trim Selection: API Trim 1, 5, 8, or 12 ;

  4. Seat Material: Soft seat (PTFE) / Metal seat (Stellite hardfaced);

  5. End Connections: Flanged RF (ASME B16.5) / Butt-weld ends / RTJ;

  6. Face-to-Face Dimension: ASME B16.10 long pattern;

  7. Actuator Model: Limitorque SMC-5 with modulating control (4-20mA);

  8. Actuator Power Supply: 480V/60Hz / 380V/50Hz / other;

  9. Control Signal Type: 4-20mA modulating with position feedback;

  10. NACE Compliance: Yes / No – specify MR0175 or MR0103;

  11. Fire-Safe Certification: API 607 / API 6FA required;

  12. Special Requirements: High-temperature service, cryogenic service, by-pass valve, communications protocol, explosion-proof rating.


Version: V1.0
Date: 2026