42″-600LB-RF Electric Modulating Gate Valve C/W Limitorque SMC-5
Description
Product Technical Data Sheet
Product Name: Electric Modulating Gate Valve
Model / Size: 42″ – 600LB – RF / API 600 / Limitorque SMC-5 Actuator
1. General
This product is a large-diameter, electric motor-operated gate valve designed for modulating control service. The valve features a bolted bonnet, outside screw and yoke (OS&Y) construction with a rising stem. The Limitorque SMC-5 multi-turn electric actuator provides precise modulating control with 4-20mA position feedback. Suitable for critical applications in oil & gas transmission, pipeline systems, power generation, water treatment, and industrial process control where large flow rates require accurate throttling capability.
2. Basic Parameters
| Parameter | Value |
|---|---|
| Nominal Size (NPS) | 42 inch (DN1050) |
| Pressure Class | 600LB (Class 600) |
| Valve Type | Gate Valve – OS&Y, Rising Stem, Bolted Bonnet |
| End Connection | Flanged, Raised Face (RF) – 1/4″ raised face per ASME B16.5 |
| Operation | Electric Motorized – Modulating Control |
| Applicable Media | Water, oil, gas, steam, hydrocarbon, non-corrosive and mildly corrosive media |
| Temperature Range | -29°C ~ 425°C (-20°F ~ 800°F) depending on trim selection |
3. Design & Manufacturing Standards
| Item | Standard |
|---|---|
| Design & Manufacture | API 600 / ASME B16.34 |
| Face‑to‑Face Dimension | ASME B16.10 (long pattern – refer to dimensional chart) |
| Flange Dimensions | ASME B16.5 Class 600 |
| Pressure‑Temperature Rating | ASME B16.34 |
| Inspection & Testing | API 598 / API 6D |
| Valve Marking | MSS SP-25 |
4. Main Valve Component Materials
| No. | Part | Material (Typical Configuration) |
|---|---|---|
| 1 | Body | Cast Steel (ASTM A216 WCB) / LCB / WC6 (optional for high temp) |
| 2 | Bonnet | Cast Steel (ASTM A216 WCB) matching body |
| 3 | Wedge (Gate) | Flexible wedge design – Carbon Steel + 13Cr facing / Stellite hardfaced |
| 4 | Seat Rings | Stellite hardfaced (CoCr alloy) – ground and lapped to mirror finish |
| 5 | Stem | 13% Chromium Stainless Steel (ASTM A182 F6a) / AISI 410 |
| 6 | Trim Number | API Trim 8 or Trim 12 (Stellite hardfaced seating surfaces) |
| 7 | Backseat | 13Cr Stainless Steel |
| 8 | Bonnet Gasket | Spiral wound – 304SS + Graphite / 316SS + Graphite |
| 9 | Packing | Flexible Graphite with anti-extrusion rings |
| 10 | Yoke Bushing | Bronze / Ductile Iron |
| 11 | Gland Flange | Carbon Steel |
| 12 | Bolting | ASTM A193 B7 studs with A194 2H nuts / Stainless steel for corrosive service |
*Note: For sour gas service (H₂S), NACE MR0175 compliant materials with Trim 12 configuration are available. For high-temperature steam applications up to 454°C, Trim 5 or Trim 8 with full Stellite hardfacing is recommended .*
5. Dimensions & Weight (Approximate)
| Dimension | Value |
|---|---|
| Face‑to‑Face (L) | Approx. 2032 mm (80 inches) per ASME B16.10 long pattern for 42″ Class 600 |
| Flange OD (D) | Approx. 914 mm (36.0 inches) per ASME B16.5 Class 600 |
| Flange Bolt Circle (K) | Approx. 857 mm (33.75 inches) |
| Flange Bolt Holes | 24 × ø44.5 mm (1.75 inches) – bolt size 1-3/4″ |
| Height (H) – Valve Only (Closed) | Approx. 2500 – 3000 mm (depending on stem length) |
| Total Height with Actuator | Approx. 3200 – 3800 mm |
| Weight (Valve Body Only) | Approx. 4500 – 5500 kg |
| Weight with Actuator | Approx. 4700 – 5800 kg |
*Note: Dimensions and weight are approximate and subject to final engineering confirmation. 42″ Class 600 gate valves are typically custom-engineered items requiring manufacturer-specific dimensional data.*
6. Limitorque SMC-5 Electric Actuator Specifications
| Parameter | Specification |
|---|---|
| Actuator Model | Limitorque SMC-5 (Multi-turn Electric Actuator) |
| Actuator Type | Modulating Control with 4-20mA positioning |
| Output Torque | SMC-5 nominal torque range: 1,700 – 4,000 Nm (1,250 – 3,000 lb-ft) depending on gear ratio selection |
| Thrust Capacity | Up to 445 kN (100,000 lbs) – suitable for large gate valve stem thrust requirements |
| Power Supply | 480V AC, 3-Phase, 60Hz / 380V AC, 3-Phase, 50Hz (optional) |
| Control Signal | Input: 4-20mA DC (position command) |
| Feedback Signal | Output: 4-20mA DC (actual position feedback) |
| Control Accuracy | ±0.5% of full stroke |
| Travel Time | Adjustable; typical 60 – 120 seconds for full stroke depending on gear ratio |
| Duty Cycle | Modulating duty: S4 25-50% / On-off duty: S2 intermittent |
| Enclosure Rating | IP68 / NEMA 4, 4X, 6P (submersible) – weatherproof and corrosion-resistant |
| Local Controls | Non-intrusive commissioning with infrared / Bluetooth / local push buttons (depending on model year) |
| Display | LCD display for position indication and diagnostic data |
| Manual Override | Handwheel with declutch mechanism |
| Torque & Position Limit Switches | Integral with adjustable settings |
| Communications (Optional) | HART, Modbus RTU, Profibus DP, Foundation Fieldbus |
| Certifications | SIL 2 / SIL 3 Capable per IEC 61508 |
7. Operating & Performance Data
| Parameter | Value |
|---|---|
| Pressure Rating | Class 600 (PN100 / 10.0 MPa / 1,440 psi) |
| Shell Test Pressure | 15.0 MPa (150 bar / 2,175 psi) |
| High-Pressure Seat Test | 11.0 MPa (110 bar / 1,595 psi) |
| Leakage Rate (Metal Seat) | API 598 / FCI 70-2 Class IV (standard) |
| Flow Characteristic | Linear (inherent) for gate valves |
| Stem Thread Form | Precision Acme threads with burnished finish; double Acme for faster operation |
| Maximum Differential Pressure | Full pressure rating across closed valve |
| Mounting Position | Horizontal pipeline installation (vertical optional with manufacturer consultation) |
8. Features
-
API 600 Compliant Design
Heavy-duty cast steel gate valve meeting the rigorous requirements of API 600 for petroleum and natural gas industry applications. Designed for long service life and reliable performance . -
Flexible Wedge Design
The flexible wedge compensates for thermal expansion and prevents binding under varying temperature conditions. Wedge is fully guided to prevent dragging and seat damage . -
Stellite Hardfaced Seating Surfaces (Trim 8)
Both seat rings and wedge facing are hardfaced with cobalt-chromium alloy (Stellite), providing exceptional wear resistance and erosion protection for high-temperature steam and severe service applications . -
OS&Y (Outside Screw & Yoke) Construction
Stem threads are positioned outside the valve body, protected from media contact, ensuring smooth operation and extended stem life. Non-rotating rising stem design provides visual position indication . -
Backseat Facility
Integral backseat allows packing replacement under full line pressure, facilitating in-line maintenance without system shutdown. -
Limitorque SMC-5 Modulating Actuator
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Precise Positioning: 4-20mA control with ±0.5% accuracy ensures reliable throttling performance.
-
Non-Intrusive Commissioning: All settings and diagnostics accessible without removing actuator covers.
-
Integral Torque and Position Limiting: Protects valve and actuator from damage due to over-travel or excessive torque.
-
Manual Override: Handwheel for emergency operation during power loss.
-
-
Blow-out Proof Stem
Stem retention design prevents blowout under pressure, ensuring operator safety. -
Anti-Static Design (Optional)
Electrical continuity between stem, wedge, and body prevents static charge accumulation. -
Fire-Safe Design (Optional)
Available with secondary graphite packing for fire-safe certification per API 607 / API 6FA.
9. Optional Features & Upgrades
| Option | Description |
|---|---|
| NACE MR0175 / MR0103 | Material compliance for sour gas service (H₂S) – Trim 12 configuration |
| High-Temperature Service | Full Stellite hardfaced seating surfaces for steam service up to 454°C (850°F) – Trim 5 |
| Low-Temperature Service | Impact-tested materials for cryogenic applications down to -46°C |
| High-Pressure Gas Test | Seat test with nitrogen or helium for critical leakage control |
| Extended Stem | For buried service or insulated pipelines |
| By-Pass Valve | Integral by-pass for pressure equalization before main valve operation |
| Actuator Communications | HART, Modbus, Profibus, Foundation Fieldbus for integration into DCS/PLC |
| Explosion-Proof Actuator | ATEX / IECEx certified for hazardous areas (Zone 1 / Zone 2) |
| Special Coatings | Epoxy coating, Xylan, or high-temperature paints per project specifications |
10. Ordering Information
Please confirm the following when placing an order:
-
Valve Size & Pressure: 42″ – 600LB Class;
-
Body Material: WCB (carbon steel) / LCB (low temp) / WC6 (high temp) / Stainless steel;
-
Trim Selection: API Trim 1, 5, 8, or 12 ;
-
Seat Material: Soft seat (PTFE) / Metal seat (Stellite hardfaced);
-
End Connections: Flanged RF (ASME B16.5) / Butt-weld ends / RTJ;
-
Face-to-Face Dimension: ASME B16.10 long pattern;
-
Actuator Model: Limitorque SMC-5 with modulating control (4-20mA);
-
Actuator Power Supply: 480V/60Hz / 380V/50Hz / other;
-
Control Signal Type: 4-20mA modulating with position feedback;
-
NACE Compliance: Yes / No – specify MR0175 or MR0103;
-
Fire-Safe Certification: API 607 / API 6FA required;
-
Special Requirements: High-temperature service, cryogenic service, by-pass valve, communications protocol, explosion-proof rating.
Version: V1.0
Date: 2026






