Description

TECHNICAL DATA SHEET

Project: _______________
Tag No.: _______________
Date: _______________

Item	Specification
Valve Type	Three-Piece Trunnion Mounted Ball Valve
Body Type	Three-Piece Bolted Body (Split Body)
Ball Support	Trunnion Mounted (Fixed Ball)
End Connection	Flanged, Raised Face (RF)
Nominal Size	NPS 8 (DN200)
Pressure Class	Class 150
Body Material	A105 (Carbon Steel)
Service Medium	Water / Oil / Gas / General Purpose
Operation	Gearbox with Handwheel (Std.) / Actuator ready

Standard	Description
API 6D	Specification for Pipeline and Piping Valves
ASME B16.34	Valve Flanged, Threaded, and Welding End Dimensions
ASME B16.5	Pipe Flanges and Flanged Fittings (Class 150 RF)
ASME B16.10	Face-to-Face and End-to-End Dimensions of Valves
API 598 / ISO 5208	Valve Inspection and Testing
NACE MR0175 / ISO 15156	Option: Sour Service (if required)
API 607 / ISO 10497	Option: Fire Safe Design (if required)
ISO 5211	Actuator Mounting Pad Dimensions

Component	Material	Standard / Remarks
Body	A105	Carbon steel, forged
End Connectors	A105	Flanged ends, integral or welded
Ball	A105 + Chrome Plating / A182 F304/F316	Stainless steel / Hard chrome plated carbon steel
Seat	PTFE / Reinforced PTFE / Devlon	Self-lubricating, low torque
Stem	A182 F6a / 17-4PH / A182 F304	Stainless steel, anti-blowout design
Trunnion	A105 / Stainless Steel	Fixed support, double axial bearings
Body Seals	O-Ring (NBR/Viton) + Spiral Wound Gasket	Leak-proof design
Thrust Bearings	Stainless Steel + PTFE	Low friction, high load capacity
Bolting	A193 B7 / A194 2H	Stud bolts with heavy hex nuts

Parameter	Specification
Pressure Class	Class 150
Max. Allowable Working Pressure	Per ASME B16.34, A105 @ 38°C: 285 psi (19.6 bar)
Design Temperature Range	-29°C to +200°C (-20°F to +400°F) (Seat material dependent)
Seat Leakage Rate	API 598 / ISO 5208 Rate A (Zero leakage)
Cavity Pressure Relief	Automatic relief via seat design (upstream/downstream)
Anti-Static Device	Springs between ball/stem and body – per API 6D
Blowout-Proof Stem	Internally inserted, retained by shoulder
Fire Safe Design	Optional per API 607 / ISO 10497
Double Block & Bleed (DBB)	Yes, per API 6D
Locking Device	Provided on gearbox / lever

Item	Dimension (inch / mm)
Flange Size & Type	8″ Class 150 RF per ASME B16.5
Face-to-Face Length	Per ASME B16.10 / API 6D – RF: 280 mm (11.02″)
Flange Drilling	ASME B16.5, 8″ 150LB – 8 bolt holes, 0.75″ dia.
Flange Raised Face Height	0.06″ (1.6 mm)
Ball Bore Diameter	Full bore / Standard bore (as per design)
Stem Diameter	Per ISO 5211 actuator mounting
Gearbox Type	Worm gear with handwheel, locking device
Approx. Weight	Approx. 80–100 kg (manufacturer dependent)

Test	Standard / Requirement
Shell Test	API 598 / ISO 5208 – 1.5 x Rated Pressure
Seat Test (Low Pressure)	80 psi (5.5 bar) – Zero leakage
Seat Test (High Pressure)	1.1 x Rated Pressure – Zero leakage
Cavity Relief Test	Per API 6D
NDE Requirements	Visual, dimensional, PMI on A105 (optional)
Coating / Painting	Epoxy coating, color blue/silver (or as per spec)

Three-Piece Body Design
- Body consists of center body + two end flanges, bolted together.
- Allows easy maintenance, seat and ball replacement without removing valve from pipeline.
Trunnion Mounted Ball
- Ball is fixed by trunnion shaft at bottom and top.
- Suitable for low torque, high pressure, and large size applications.
- Reduces seat wear and operating torque.
Material Traceability
- All A105 pressure parts shall have full material traceability per EN 10204 3.1 or ASTM A105 certs.
NACE Compliance (Optional)
- If sour service required, NACE MR0175 / ISO 15156 compliant materials to be used.
Actuator Mounting
- ISO 5211 top flange prepared for future actuator mounting.
- Stem extension provided for insulation (if required).