1/2″-800LB Cryogenic Floating Ball Valve Ready For Actuators
Description
TECHNICAL DATA SHEET
Product Name: 1/2-inch 800LB Stainless Steel Cryogenic Floating Ball Valve
Model/Specification: 1/2″-800LB-CRYO
Valve Type: Floating Ball Valve (Cryogenic Service)
Connection Type: Threaded (NPT) / Butt Weld (BW) / Socket Weld (SW) User specified
1. Basic Design Parameters
| Parameter | Standard/Specification |
|---|---|
| Size | 1/2 inch (DN 15) |
| Pressure Class | Class 800 LB (PN 130) |
| Body Material | Stainless Steel (ASTM A182 F304 / F316 / F316L) |
| Manufacturing Process | Close Die Forged / Open Die Forged |
| Design Standard | ASME B16.34 / API 608 / API 6D / BS 5351 |
| End Connection Standard | ASME B1.20.1 (NPT Thread) / ASME B16.25 (BW) / ASME B16.11 (SW) |
| Face to Face Standard | Manufacturer Standard / ASME B16.10 |
| Test & Inspection Std. | API 598 / ISO 5208 / BS 6364 (Cryogenic Test) |
| Fire-Safe Design | API 607 / ISO 10497 (Optional) |
| Fugitive Emission | ISO 15848-1 (Optional) |
2. Technical Specifications
| Parameter | Details |
|---|---|
| Valve Type | Floating Ball, 2-Piece or 3-Piece Construction |
| Bonnet Type | Extended Bonnet (for Cryogenic Service) |
| Service Temperature | -196°C to +120°C (with PCTFE seats) / Up to +200°C (with PTFE) |
| Applicable Media | LNG, LOX, LIN, LAr, Ethylene, and other cryogenic fluids |
| Bore Type | Full Bore / Reduced Bore (Optional) |
| Operation | Lever Handle / Gearbox / Pneumatic Actuator / Electric Actuator |
| Anti-Static Device | API 608 Requirement (Standard) |
| Blow-Out Proof Stem | Standard |
| Cavity Pressure Relief | Self-relieving seat design (upstream/downstream) |
3. Material of Construction (Recommended – Stainless Steel for Cryogenic)
| Part Name | Material | Standard/Grade |
|---|---|---|
| Body | Forged Stainless Steel | ASTM A182 F304 / F316 / F316L |
| End Cap / Bonnet | Forged Stainless Steel | ASTM A182 F304 / F316 / F316L |
| Ball | Stainless Steel (Hardened) | ASTM A182 F304/F316 + STL (optional) |
| Stem | Stainless Steel | ASTM A182 F304 / F316 (Blow-out proof) |
| Seat Seal (Primary) | PCTFE (KEL-F®) / PTFE / RPTFE | PCTFE for cryogenic service |
| Stem Seal / Packing | PCTFE / Graphite | Low temperature stable materials |
| Gasket | Stainless Steel + Graphite | Spiral Wound / Reinforced |
| Anti-Static Device | Stainless Steel Ball + Spring | 316 SS |
| Body Bolts/Nuts | Stainless Steel | ASTM A193 B8 / A194 8 |
| Handle / Lever | Stainless Steel | ASTM A182 F304 / Zinc Plated CS |
4. Main Dimensions & Connection Details
*Note: Dimensions are for 1/2″ Threaded End (NPT) connections. BW/SW dimensions may vary by manufacturer.*
4.1 End-to-End Dimensions (Threaded)
| Size | Class | Connection | L (mm) | L (in) | H (Open) mm | H (Open) in | W (Handle) mm | W (Handle) in | Weight (kg) | Weight (lbs) |
|---|---|---|---|---|---|---|---|---|---|---|
| 1/2″ | 800LB | 1/2″ NPT | 68 | 2.68 | 95 | 3.74 | 125 | 4.92 | 0.5 | 1.1 |
4.2 Extended Bonnet (Cryogenic Feature)
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Extension Length: Designed to keep packing box above frost line (typically 150mm – 250mm for 1/2″ valve, depending on service temperature [-196°C]).
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Drip Plate: Included to prevent ice formation on the body/bonnet joint.
4.3 Weld End Preparation (if BW – per ASME B16.25)
-
Bevel Angle: 37.5°
-
Root Face: 1.6 mm (1/16″) nominal
-
Counterbore: To match pipe schedule (e.g., Sch. 80, Sch. 160) as specified.
5. Pressure-Temperature Rating (Class 800)
*Material Group: Stainless Steel (A182 F304/F316) – Values derived from ASME B16.34 and PTFE seat limits.*
| Temperature (°C) | Working Pressure (bar) | Working Pressure (psi) | Notes |
|---|---|---|---|
| -196 to -46 | 138.0 | 2000 | Cryogenic Range (PCTFE seats) |
| -29 to 38 | 138.0 | 2000 | Standard Range (PTFE seats) |
| 100 | 124.0 | 1800 | |
| 150 | 111.0 | 1610 | |
| 200 | 97.0 | 1405 | Max for PTFE |
| 230* | 85.0 | 1230 | Short-term only |
*For cryogenic service (below -46°C), PCTFE seats maintain excellent sealing properties down to -240°C. *
6. Flow Characteristics (Full Bore – 1/2″)
| Parameter | Value |
|---|---|
| Flow Coefficient Kv (m³/h) | 5.5 |
| Flow Coefficient Cv (US gal/min) | 6.4 |
| Port Diameter (Full Bore) | ~12 mm (0.47 in) (typical for 1/2″ Class 800) |
7. Test Pressure (API 598 / BS 6364)
| Test Type | Medium | Pressure (bar) | Pressure (psi) | Note |
|---|---|---|---|---|
| Shell Test (Hydrostatic) | Water | 207 | 3000 | 1.5 x 38°C Rating |
| High-Pressure Seat Test | Water | 152 | 2200 | 1.1 x 38°C Rating |
| Low-Pressure Seat Test | Air/N2 | 5.5 – 7.0 | 80 – 100 | Per API 598 |
| Cryogenic Seat Test | Helium/N2 | @ Rated Pressure | @ Rated Pressure | Per BS 6364 at -196°C |
8. Features & Applications
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Key Features:
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Cryogenic Service Capability: Designed for temperatures as low as -196°C (-320°F), suitable for LNG and other liquefied gases.
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Extended Bonnet: Protects the stem seals and packing from the extreme cold, ensuring operability and preventing ice formation.
-
PCTFE (KEL-F®) Seats: Provides reliable sealing at cryogenic temperatures with excellent dimensional stability.
-
Cavity Pressure Relief: Self-relieving seat design prevents dangerous over-pressure in the ball cavity due to vaporization of trapped cryogenic liquid.
-
Blow-out Proof Stem: Ensures stem retention under all pressure conditions.
-
Anti-Static Device: Dissipates static charge generated by ball/seat friction, critical for flammable media like LNG.
-
Fire-Safe Design: Optional API 607 certification ensures sealing integrity in case of fire.
-
Forged Body: Provides superior strength and reliability at high pressures and low temperatures.
-
-
Main Applications:
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LNG (Liquefied Natural Gas): Liquefaction, storage, transportation, and regasification plants.
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Air Separation Units (ASU): Handling LOX (Liquid Oxygen), LIN (Liquid Nitrogen), LAr (Liquid Argon).
-
Petrochemical: Handling ethylene, methane, and other cryogenic hydrocarbons.
-
Industrial Gas: Cryogenic storage tanks and transfer lines.
-
Disclaimer: The above data is prepared based on common standards for cryogenic floating ball valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.







