1/2″-800LB Cryogenic Floating Ball Valve Ready For Actuators

Description

TECHNICAL DATA SHEET

Product Name: 1/2-inch 800LB Stainless Steel Cryogenic Floating Ball Valve
Model/Specification: 1/2″-800LB-CRYO
Valve Type: Floating Ball Valve (Cryogenic Service)
Connection Type: Threaded (NPT) / Butt Weld (BW) / Socket Weld (SW) User specified


1. Basic Design Parameters

Parameter Standard/Specification
Size 1/2 inch (DN 15)
Pressure Class Class 800 LB (PN 130)
Body Material Stainless Steel (ASTM A182 F304 / F316 / F316L)
Manufacturing Process Close Die Forged / Open Die Forged
Design Standard ASME B16.34 / API 608 / API 6D / BS 5351
End Connection Standard ASME B1.20.1 (NPT Thread) / ASME B16.25 (BW) / ASME B16.11 (SW)
Face to Face Standard Manufacturer Standard / ASME B16.10
Test & Inspection Std. API 598 / ISO 5208 / BS 6364 (Cryogenic Test)
Fire-Safe Design API 607 / ISO 10497 (Optional)
Fugitive Emission ISO 15848-1 (Optional)

2. Technical Specifications

Parameter Details
Valve Type Floating Ball, 2-Piece or 3-Piece Construction
Bonnet Type Extended Bonnet (for Cryogenic Service)
Service Temperature -196°C to +120°C (with PCTFE seats) / Up to +200°C (with PTFE)
Applicable Media LNG, LOX, LIN, LAr, Ethylene, and other cryogenic fluids
Bore Type Full Bore / Reduced Bore (Optional)
Operation Lever Handle / Gearbox / Pneumatic Actuator / Electric Actuator
Anti-Static Device API 608 Requirement (Standard)
Blow-Out Proof Stem Standard
Cavity Pressure Relief Self-relieving seat design (upstream/downstream)

3. Material of Construction (Recommended – Stainless Steel for Cryogenic)

Part Name Material Standard/Grade
Body Forged Stainless Steel ASTM A182 F304 / F316 / F316L
End Cap / Bonnet Forged Stainless Steel ASTM A182 F304 / F316 / F316L
Ball Stainless Steel (Hardened) ASTM A182 F304/F316 + STL (optional)
Stem Stainless Steel ASTM A182 F304 / F316 (Blow-out proof)
Seat Seal (Primary) PCTFE (KEL-F®) / PTFE / RPTFE PCTFE for cryogenic service
Stem Seal / Packing PCTFE / Graphite Low temperature stable materials
Gasket Stainless Steel + Graphite Spiral Wound / Reinforced
Anti-Static Device Stainless Steel Ball + Spring 316 SS
Body Bolts/Nuts Stainless Steel ASTM A193 B8 / A194 8
Handle / Lever Stainless Steel ASTM A182 F304 / Zinc Plated CS

4. Main Dimensions & Connection Details

*Note: Dimensions are for 1/2″ Threaded End (NPT) connections. BW/SW dimensions may vary by manufacturer.*

4.1 End-to-End Dimensions (Threaded)

Size Class Connection L (mm) L (in) H (Open) mm H (Open) in W (Handle) mm W (Handle) in Weight (kg) Weight (lbs)
1/2″ 800LB 1/2″ NPT 68 2.68 95 3.74 125 4.92 0.5 1.1

4.2 Extended Bonnet (Cryogenic Feature)

  • Extension Length: Designed to keep packing box above frost line (typically 150mm – 250mm for 1/2″ valve, depending on service temperature [-196°C]).

  • Drip Plate: Included to prevent ice formation on the body/bonnet joint.

4.3 Weld End Preparation (if BW – per ASME B16.25)

  • Bevel Angle: 37.5°

  • Root Face: 1.6 mm (1/16″) nominal

  • Counterbore: To match pipe schedule (e.g., Sch. 80, Sch. 160) as specified.


5. Pressure-Temperature Rating (Class 800)

*Material Group: Stainless Steel (A182 F304/F316) – Values derived from ASME B16.34 and PTFE seat limits.*

Temperature (°C) Working Pressure (bar) Working Pressure (psi) Notes
-196 to -46 138.0 2000 Cryogenic Range (PCTFE seats)
-29 to 38 138.0 2000 Standard Range (PTFE seats)
100 124.0 1800
150 111.0 1610
200 97.0 1405 Max for PTFE
230* 85.0 1230 Short-term only

*For cryogenic service (below -46°C), PCTFE seats maintain excellent sealing properties down to -240°C. *


6. Flow Characteristics (Full Bore – 1/2″)

Parameter Value
Flow Coefficient Kv (m³/h) 5.5
Flow Coefficient Cv (US gal/min) 6.4
Port Diameter (Full Bore) ~12 mm (0.47 in) (typical for 1/2″ Class 800)

7. Test Pressure (API 598 / BS 6364)

Test Type Medium Pressure (bar) Pressure (psi) Note
Shell Test (Hydrostatic) Water 207 3000 1.5 x 38°C Rating
High-Pressure Seat Test Water 152 2200 1.1 x 38°C Rating
Low-Pressure Seat Test Air/N2 5.5 – 7.0 80 – 100 Per API 598
Cryogenic Seat Test Helium/N2 @ Rated Pressure @ Rated Pressure Per BS 6364 at -196°C

8. Features & Applications

  • Key Features:

    • Cryogenic Service Capability: Designed for temperatures as low as -196°C (-320°F), suitable for LNG and other liquefied gases.

    • Extended Bonnet: Protects the stem seals and packing from the extreme cold, ensuring operability and preventing ice formation.

    • PCTFE (KEL-F®) Seats: Provides reliable sealing at cryogenic temperatures with excellent dimensional stability.

    • Cavity Pressure Relief: Self-relieving seat design prevents dangerous over-pressure in the ball cavity due to vaporization of trapped cryogenic liquid.

    • Blow-out Proof Stem: Ensures stem retention under all pressure conditions.

    • Anti-Static Device: Dissipates static charge generated by ball/seat friction, critical for flammable media like LNG.

    • Fire-Safe Design: Optional API 607 certification ensures sealing integrity in case of fire.

    • Forged Body: Provides superior strength and reliability at high pressures and low temperatures.

  • Main Applications:

    • LNG (Liquefied Natural Gas): Liquefaction, storage, transportation, and regasification plants.

    • Air Separation Units (ASU): Handling LOX (Liquid Oxygen), LIN (Liquid Nitrogen), LAr (Liquid Argon).

    • Petrochemical: Handling ethylene, methane, and other cryogenic hydrocarbons.

    • Industrial Gas: Cryogenic storage tanks and transfer lines.


Disclaimer: The above data is prepared based on common standards for cryogenic floating ball valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.