Spring Closed Lever Operated Ball Valve
Description
TECHNICAL DATA SHEET
Floating Ball Valve with Spring Return Lever (Fail Close)
Project Name: ____________________
Project No.: ____________________
Date: February 24, 2026
1. BASIC VALVE INFORMATION
| Parameter | Standard Configuration/Requirement | Remarks/User Entry |
|---|---|---|
| Valve Type | Floating Ball Valve with Spring Return (Fail Close) | |
| Valve Model | ____________________ | e.g., Q41F-150LB |
| Nominal Diameter (DN) | 1/2″ ~ 4″ (DN15 ~ DN100) | |
| Nominal Pressure (Class) | Class 150 LB | |
| Connection Type | Flanged / Threaded / Socket Weld (as required) | Flanged recommended (ASME B16.5) |
| Operation Type | Manual Lever Handle with Spring Return (Fail Close) | Hand-operated lever, spring automatically returns valve to closed position when released |
2. DESIGN STANDARDS & SPECIFICATIONS
| Standard Name | Code | Remarks |
|---|---|---|
| Design & Manufacturing Standard | API 608 / BS 5351 / GB/T 12237 | Floating ball valve design |
| Face-to-Face Dimension Standard | ASME B16.10 | For flanged ends |
| Flange Connection Standard | ASME B16.5 | Class 150 LB |
| Butt Weld End Standard | ASME B16.25 | If applicable |
| Threaded End Standard | ASME B1.20.1 (NPT) | If applicable |
| Test & Inspection Standard | API 598 / ISO 5208 | |
| Top Flange Standard | ISO 5211 | For actuator mounting (optional) |
| Material Standard | ASTM A182 / ASME Section II | For F44 material |
3. MAIN TECHNICAL PARAMETERS
| Parameter | Unit | Value/Requirement | Remarks |
|---|---|---|---|
| Service Medium | Corrosive media, seawater, acids, chlorides | F44 material is highly corrosion resistant | |
| Operating Temperature | ℃ | -20 ~ +200 (depending on seat material) | Higher temperature upon request |
| Rated Pressure | Class | Class 150 LB | Max. 285 psi @ 100°F |
| Shell Test Pressure | psi | 450 psi (min.) | 1.5 x rated pressure |
| Seal Test Pressure | psi | 315 psi (min.) | 1.1 x rated pressure |
| Leakage Rate | Zero leakage (soft seat) / Rate A (metal seat) | Soft seat standard | |
| Operation Mode | Manual lever with spring return (Fail Close) | Spring automatically closes valve when handle is released | |
| Spring Function | Fail-Safe Close | Upon loss of manual force or in emergency, spring returns valve to closed position | |
| Flow Direction | Bidirectional | Standard for floating ball valves |
4. MAIN COMPONENTS MATERIALS
4.1 F44 Material Properties
F44 (also known as 254SMO / UNS S31254) is a high-alloy austenitic stainless steel with excellent resistance to pitting, crevice corrosion, and stress corrosion cracking.
| Property | Value | Remarks |
|---|---|---|
| UNS Designation | S31254 | |
| Common Trade Name | 254SMO® | |
| DIN/EN Designation | 1.4547 | X1CrNiMoCuN20-18-7 |
| Chinese Standard | 015Cr20Ni18Mo6CuN / S31252 | |
| Density | 8.0 g/cm³ | |
| Melting Point | 1325-1400 ℃ | |
| Thermal Conductivity | 13.5 W/(m·K) @ 100℃ | |
| Specific Heat Capacity | 0.5 J/(kg·K) | |
| Electrical Resistivity | 0.85 Ω·mm²/m @ 20℃ | |
| Modulus of Elasticity | 200 GPa @ 20℃ | |
| Magnetic Properties | Non-magnetic | |
| PREN (Pitting Resistance Equivalent) | > 43 | High resistance to chloride pitting |
4.2 F44 Chemical Composition (% by weight)
| Element | C | Si | Mn | P | S | Cr | Ni | Mo | N | Cu |
|---|---|---|---|---|---|---|---|---|---|---|
| Percentage | ≤0.020 | ≤0.80 | ≤1.00 | ≤0.030 | ≤0.010 | 19.5-20.5 | 17.5-18.5 | 6.0-6.5 | 0.18-0.22 | 0.50-1.00 |
4.3 F44 Mechanical Properties
| Property | Value | Unit |
|---|---|---|
| Tensile Strength (min.) | ≥ 650 | MPa |
| Yield Strength (min.) | ≥ 300 | MPa |
| Elongation (min.) | ≥ 35 | % |
| Hardness (max.) | ≤ 210 | HB |
4.4 Valve Components Material Selection
| Part Name | Specified Material | Material Characteristics/Remarks |
|---|---|---|
| Body | F44 (UNS S31254 / 254SMO) | High corrosion resistance, suitable for seawater and chlorides |
| Bonnet / Cover | F44 (UNS S31254 / 254SMO) | Same as body material |
| Ball | F44 (UNS S31254 / 254SMO) | Solid ball construction |
| Stem | F44 (UNS S31254 / 254SMO) | Anti-blowout design |
| Seat (Soft) | PTFE / RPTFE / TFM | Standard soft seat |
| Seat (Metal) | F44 + STL (Stellite) | Optional for high temperature |
| Seal Gasket | PTFE / Graphite | |
| Packing | PTFE / Graphite | Live-loaded packing optional |
| Handle | Stainless Steel (304) | With spring return mechanism for fail-close function |
| Spring | Stainless Steel (301/302) | Corrosion resistant spring material, ensures positive closing |
| Bolts/Nuts | ASTM A193 B8 / A194 8 | Stainless steel |
5. STRUCTURAL CHARACTERISTICS & TECHNICAL REQUIREMENTS
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Valve Type: Floating ball valve design. The ball is not fixed to the stem and floats between the seats. Upstream pressure pushes the ball against the downstream seat for tight sealing.
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Material Advantage – F44:
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Excellent resistance to pitting and crevice corrosion in chloride environments
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High molybdenum content (6.0-6.5%) provides superior corrosion resistance
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Good resistance to stress corrosion cracking
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Suitable for seawater, brackish water, and aggressive chemical services
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Complies with ASTM A182 standard for forged components
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Operation Mode – Manual with Spring Return (Fail Close):
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Manual lever handle for normal operation
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Spring return mechanism: Spring automatically returns valve to closed position when handle is released
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Fail-safe close function ensures safety in emergency situations (power failure, operator release, emergency shutdown)
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Handle with ergonomic grip, suitable for frequent operation
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Clear open/close position indicator on handle
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Spring force designed to overcome differential pressure and ensure positive sealing in closed position
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Spring Return Mechanism Details:
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Spring material: Stainless steel (301/302) – fully corrosion resistant
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Spring type: Torsion spring / Compression spring (as per design)
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Spring force: Calibrated to ensure positive closing against maximum differential pressure
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Cycle life: Minimum 10,000 cycles
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Fail-safe action: Upon release, valve returns to closed position within seconds
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Manual override: Handle can be held in open position manually; releases automatically spring returns to close
-
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Sealing Structure:
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Soft seat design with PTFE/RPTFE seats for zero leakage
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Anti-static device (spring-loaded ball between stem and ball)
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Fire-safe design optional (meets API 607 / ISO 10497)
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Blowout-proof stem design
-
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Size Range: 1/2″ through 4″ (DN15 to DN100)
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End Connections (specify required type):
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Flanged: ASME B16.5 Class 150 RF (raised face)
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Threaded: ASME B1.20.1 NPT (female threads)
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Socket Weld: ASME B16.11
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Butt Weld: ASME B16.25
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6. DIMENSIONS & CONNECTION SIZES (Unit: mm/in)
Note: Reference dimensions for flanged end design per ASME B16.10. Final dimensions subject to manufacturer’s drawing.
| NPS | DN | L (RF) | L (BW) | L (SW/THD) | D (Flange OD) | K (Bolt Circle) | No.-Bolt Holes | Handle Type | Weight (kg) |
|---|---|---|---|---|---|---|---|---|---|
| 1/2″ | 15 | 108 | 152 | 90 | 90 | 60.3 | 4-Φ16 | Spring Return | 2.8 |
| 3/4″ | 20 | 117 | 178 | 100 | 100 | 69.9 | 4-Φ16 | Spring Return | 3.3 |
| 1″ | 25 | 127 | 203 | 110 | 110 | 79.4 | 4-Φ16 | Spring Return | 4.5 |
| 1-1/2″ | 40 | 165 | 229 | 130 | 127 | 98.4 | 4-Φ16 | Spring Return | 7.0 |
| 2″ | 50 | 178 | 267 | 150 | 152 | 120.7 | 4-Φ19 | Spring Return | 9.5 |
| 2-1/2″ | 65 | 190 | 305 | 180 | 178 | 139.7 | 4-Φ19 | Spring Return | 14.0 |
| 3″ | 80 | 203 | 330 | 200 | 190 | 152.4 | 4-Φ19 | Spring Return | 17.5 |
| 4″ | 100 | 229 | 356 | 230 | 229 | 190.5 | 8-Φ19 | Spring Return | 26.0 |
7. OTHER REQUIREMENTS
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Pressure-Temperature Rating (ASME B16.34):
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Class 150 LB: Maximum working pressure 285 psi @ 100°F
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Derating applies at elevated temperatures based on seat material
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Testing:
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Shell test: 450 psi (hydrostatic)
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Seat test: 315 psi (hydrostatic)
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Low pressure seat test: 80 psi (pneumatic)
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Test duration as per API 598
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Spring mechanism test: Verify positive closing under no-flow and differential pressure conditions
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Coating/Finish:
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Exterior: F44 natural finish (pickled and passivated)
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No additional coating required for corrosion resistance
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Identification:
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Valve body marked with: Size, Class, Material (F44), Manufacturer’s name/logo, Heat number
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Stainless steel nameplate fixed on body with: Model, pressure rating, max temperature, date code, “Spring Return Fail Close”
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Spring Return Mechanism – Technical Details:
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Spring material: Stainless Steel 301/302 (fully corrosion resistant)
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Spring housing: Stainless Steel 304 (protects spring mechanism)
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Spring force: Factory-set and calibrated
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Closing time: < 2 seconds (typical)
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Spring life: Minimum 10,000 cycles (tested)
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Maintenance: Spring mechanism accessible for inspection without valve disassembly
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Safety feature: Handle cannot be locked in open position (ensures fail-safe function)
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Packing:
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Adjustable packing gland
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Live-loaded packing option available for reduced maintenance
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Cleaning:
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Valves for oxygen service require special cleaning (specify if required)
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Standard cleaning for industrial applications
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Warranty: 12 months after commissioning or 18 months after delivery
8. OPTIONAL FEATURES (Select if required)
| Option | Description | Select |
|---|---|---|
| Fire-Safe Design | Meet API 607 / ISO 10497 | □ |
| Anti-Static Device | Spring-loaded ball between stem and ball | □ |
| Locking Device | Note: Not available with spring return | □ |
| Extended Stem | For insulated pipelines | □ |
| Gear Operator | For larger sizes or high pressure | □ |
| Limit Switches | For position indication | □ |
| NACE Compliance | MR0175 / MR0103 for sour service | □ |
| Oxygen Cleaning | Special cleaning for oxygen service | □ |
| Vacuum Service | Special testing for vacuum application | □ |
| Cryogenic Service | Extended stem for low temperature | □ |
| Handle Position Indicator | Visual indication of open/closed | □ |
| Spring Return with Adjustable Force | For specific pressure requirements | □ |
9. REMARKS
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Seat Material Selection:
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□ PTFE (Polytetrafluoroethylene): -20°C ~ +180°C, standard
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□ RPTFE (Reinforced PTFE): -20°C ~ +200°C, improved wear resistance
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□ PEEK: -20°C ~ +260°C, high temperature, high pressure
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□ Metal Seated: -20°C ~ +400°C, for severe service
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End Connection Selection:
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□ Flanged (ASME B16.5 Class 150 RF)
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□ Threaded NPT (ASME B1.20.1)
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□ Socket Weld (ASME B16.11)
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□ Butt Weld (ASME B16.25)
-
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Spring Return Mechanism Confirmation:
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✓ Standard configuration: Spring return to CLOSE (Fail Close)
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□ Alternative: Spring return to OPEN (Fail Open) – available upon request
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Special Requirements: _________________________________________________________________
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Matters not covered in this sheet shall be according to technical agreement signed by both parties and applicable standards (API 608 / ASME B16.34 / ASTM A182).
Prepared by: ________________
Checked by: ________________
Approved by: ________________
This technical data sheet accurately describes the Floating Ball Valve with Spring Return (Fail Close) :
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✅ Body/Ball/Stem Material: F44 (UNS S31254 / 254SMO) – High corrosion resistance for aggressive media
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✅ Pressure Class: Class 150 LB
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✅ Size Range: 1/2″ ~ 4″ (DN15 ~ DN100)
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✅ Operation: Manual Lever Handle with Spring Return – FAIL CLOSE (spring automatically closes valve when released)
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✅ Fail-Safe Function: Ensures valve returns to closed position in emergency situations
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✅ Compliant with ASTM A182 / ASME B16.5 / API 608 / API 598
This valve is ideal for corrosive applications requiring fail-safe close functionality, including seawater handling, chemical processing, emergency shutdown systems, and chloride-containing environments where automatic closure upon operator release is required for safety.





