Spring Closed Lever Operated Ball Valve

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Description

TECHNICAL DATA SHEET

Floating Ball Valve with Spring Return Lever (Fail Close)

Project Name: ____________________
Project No.: ____________________
Date: February 24, 2026

1. BASIC VALVE INFORMATION

Parameter Standard Configuration/Requirement Remarks/User Entry
Valve Type Floating Ball Valve with Spring Return (Fail Close)
Valve Model ____________________ e.g., Q41F-150LB
Nominal Diameter (DN) 1/2″ ~ 4″ (DN15 ~ DN100)
Nominal Pressure (Class) Class 150 LB
Connection Type Flanged / Threaded / Socket Weld (as required) Flanged recommended (ASME B16.5)
Operation Type Manual Lever Handle with Spring Return (Fail Close) Hand-operated lever, spring automatically returns valve to closed position when released

2. DESIGN STANDARDS & SPECIFICATIONS

Standard Name Code Remarks
Design & Manufacturing Standard API 608 / BS 5351 / GB/T 12237 Floating ball valve design
Face-to-Face Dimension Standard ASME B16.10 For flanged ends
Flange Connection Standard ASME B16.5 Class 150 LB
Butt Weld End Standard ASME B16.25 If applicable
Threaded End Standard ASME B1.20.1 (NPT) If applicable
Test & Inspection Standard API 598 / ISO 5208
Top Flange Standard ISO 5211 For actuator mounting (optional)
Material Standard ASTM A182 / ASME Section II For F44 material

3. MAIN TECHNICAL PARAMETERS

Parameter Unit Value/Requirement Remarks
Service Medium Corrosive media, seawater, acids, chlorides F44 material is highly corrosion resistant
Operating Temperature -20 ~ +200 (depending on seat material) Higher temperature upon request
Rated Pressure Class Class 150 LB Max. 285 psi @ 100°F
Shell Test Pressure psi 450 psi (min.) 1.5 x rated pressure
Seal Test Pressure psi 315 psi (min.) 1.1 x rated pressure
Leakage Rate Zero leakage (soft seat) / Rate A (metal seat) Soft seat standard
Operation Mode Manual lever with spring return (Fail Close) Spring automatically closes valve when handle is released
Spring Function Fail-Safe Close Upon loss of manual force or in emergency, spring returns valve to closed position
Flow Direction Bidirectional Standard for floating ball valves

4. MAIN COMPONENTS MATERIALS

4.1 F44 Material Properties

F44 (also known as 254SMO / UNS S31254) is a high-alloy austenitic stainless steel with excellent resistance to pitting, crevice corrosion, and stress corrosion cracking.

Property Value Remarks
UNS Designation S31254
Common Trade Name 254SMO®
DIN/EN Designation 1.4547 X1CrNiMoCuN20-18-7
Chinese Standard 015Cr20Ni18Mo6CuN / S31252
Density 8.0 g/cm³
Melting Point 1325-1400 ℃
Thermal Conductivity 13.5 W/(m·K) @ 100℃
Specific Heat Capacity 0.5 J/(kg·K)
Electrical Resistivity 0.85 Ω·mm²/m @ 20℃
Modulus of Elasticity 200 GPa @ 20℃
Magnetic Properties Non-magnetic
PREN (Pitting Resistance Equivalent) > 43 High resistance to chloride pitting

4.2 F44 Chemical Composition (% by weight)

Element C Si Mn P S Cr Ni Mo N Cu
Percentage ≤0.020 ≤0.80 ≤1.00 ≤0.030 ≤0.010 19.5-20.5 17.5-18.5 6.0-6.5 0.18-0.22 0.50-1.00

4.3 F44 Mechanical Properties

Property Value Unit
Tensile Strength (min.) ≥ 650 MPa
Yield Strength (min.) ≥ 300 MPa
Elongation (min.) ≥ 35 %
Hardness (max.) ≤ 210 HB

4.4 Valve Components Material Selection

Part Name Specified Material Material Characteristics/Remarks
Body F44 (UNS S31254 / 254SMO) High corrosion resistance, suitable for seawater and chlorides
Bonnet / Cover F44 (UNS S31254 / 254SMO) Same as body material
Ball F44 (UNS S31254 / 254SMO) Solid ball construction
Stem F44 (UNS S31254 / 254SMO) Anti-blowout design
Seat (Soft) PTFE / RPTFE / TFM Standard soft seat
Seat (Metal) F44 + STL (Stellite) Optional for high temperature
Seal Gasket PTFE / Graphite
Packing PTFE / Graphite Live-loaded packing optional
Handle Stainless Steel (304) With spring return mechanism for fail-close function
Spring Stainless Steel (301/302) Corrosion resistant spring material, ensures positive closing
Bolts/Nuts ASTM A193 B8 / A194 8 Stainless steel

5. STRUCTURAL CHARACTERISTICS & TECHNICAL REQUIREMENTS

  1. Valve Type: Floating ball valve design. The ball is not fixed to the stem and floats between the seats. Upstream pressure pushes the ball against the downstream seat for tight sealing.

  2. Material Advantage – F44:

    • Excellent resistance to pitting and crevice corrosion in chloride environments

    • High molybdenum content (6.0-6.5%) provides superior corrosion resistance

    • Good resistance to stress corrosion cracking

    • Suitable for seawater, brackish water, and aggressive chemical services

    • Complies with ASTM A182 standard for forged components

  3. Operation Mode – Manual with Spring Return (Fail Close):

    • Manual lever handle for normal operation

    • Spring return mechanism: Spring automatically returns valve to closed position when handle is released

    • Fail-safe close function ensures safety in emergency situations (power failure, operator release, emergency shutdown)

    • Handle with ergonomic grip, suitable for frequent operation

    • Clear open/close position indicator on handle

    • Spring force designed to overcome differential pressure and ensure positive sealing in closed position

  4. Spring Return Mechanism Details:

    • Spring material: Stainless steel (301/302) – fully corrosion resistant

    • Spring type: Torsion spring / Compression spring (as per design)

    • Spring force: Calibrated to ensure positive closing against maximum differential pressure

    • Cycle life: Minimum 10,000 cycles

    • Fail-safe action: Upon release, valve returns to closed position within seconds

    • Manual override: Handle can be held in open position manually; releases automatically spring returns to close

  5. Sealing Structure:

    • Soft seat design with PTFE/RPTFE seats for zero leakage

    • Anti-static device (spring-loaded ball between stem and ball)

    • Fire-safe design optional (meets API 607 / ISO 10497)

    • Blowout-proof stem design

  6. Size Range: 1/2″ through 4″ (DN15 to DN100)

  7. End Connections (specify required type):

    • Flanged: ASME B16.5 Class 150 RF (raised face)

    • Threaded: ASME B1.20.1 NPT (female threads)

    • Socket Weld: ASME B16.11

    • Butt Weld: ASME B16.25

6. DIMENSIONS & CONNECTION SIZES (Unit: mm/in)

Note: Reference dimensions for flanged end design per ASME B16.10. Final dimensions subject to manufacturer’s drawing.

NPS DN L (RF) L (BW) L (SW/THD) D (Flange OD) K (Bolt Circle) No.-Bolt Holes Handle Type Weight (kg)
1/2″ 15 108 152 90 90 60.3 4-Φ16 Spring Return 2.8
3/4″ 20 117 178 100 100 69.9 4-Φ16 Spring Return 3.3
1″ 25 127 203 110 110 79.4 4-Φ16 Spring Return 4.5
1-1/2″ 40 165 229 130 127 98.4 4-Φ16 Spring Return 7.0
2″ 50 178 267 150 152 120.7 4-Φ19 Spring Return 9.5
2-1/2″ 65 190 305 180 178 139.7 4-Φ19 Spring Return 14.0
3″ 80 203 330 200 190 152.4 4-Φ19 Spring Return 17.5
4″ 100 229 356 230 229 190.5 8-Φ19 Spring Return 26.0

7. OTHER REQUIREMENTS

  1. Pressure-Temperature Rating (ASME B16.34):

    • Class 150 LB: Maximum working pressure 285 psi @ 100°F

    • Derating applies at elevated temperatures based on seat material

  2. Testing:

    • Shell test: 450 psi (hydrostatic)

    • Seat test: 315 psi (hydrostatic)

    • Low pressure seat test: 80 psi (pneumatic)

    • Test duration as per API 598

    • Spring mechanism test: Verify positive closing under no-flow and differential pressure conditions

  3. Coating/Finish:

    • Exterior: F44 natural finish (pickled and passivated)

    • No additional coating required for corrosion resistance

  4. Identification:

    • Valve body marked with: Size, Class, Material (F44), Manufacturer’s name/logo, Heat number

    • Stainless steel nameplate fixed on body with: Model, pressure rating, max temperature, date code, “Spring Return Fail Close”

  5. Spring Return Mechanism – Technical Details:

    • Spring material: Stainless Steel 301/302 (fully corrosion resistant)

    • Spring housing: Stainless Steel 304 (protects spring mechanism)

    • Spring force: Factory-set and calibrated

    • Closing time: < 2 seconds (typical)

    • Spring life: Minimum 10,000 cycles (tested)

    • Maintenance: Spring mechanism accessible for inspection without valve disassembly

    • Safety feature: Handle cannot be locked in open position (ensures fail-safe function)

  6. Packing:

    • Adjustable packing gland

    • Live-loaded packing option available for reduced maintenance

  7. Cleaning:

    • Valves for oxygen service require special cleaning (specify if required)

    • Standard cleaning for industrial applications

  8. Warranty: 12 months after commissioning or 18 months after delivery

8. OPTIONAL FEATURES (Select if required)

Option Description Select
Fire-Safe Design Meet API 607 / ISO 10497
Anti-Static Device Spring-loaded ball between stem and ball
Locking Device Note: Not available with spring return
Extended Stem For insulated pipelines
Gear Operator For larger sizes or high pressure
Limit Switches For position indication
NACE Compliance MR0175 / MR0103 for sour service
Oxygen Cleaning Special cleaning for oxygen service
Vacuum Service Special testing for vacuum application
Cryogenic Service Extended stem for low temperature
Handle Position Indicator Visual indication of open/closed
Spring Return with Adjustable Force For specific pressure requirements

9. REMARKS

  • Seat Material Selection:

    • □ PTFE (Polytetrafluoroethylene): -20°C ~ +180°C, standard

    • □ RPTFE (Reinforced PTFE): -20°C ~ +200°C, improved wear resistance

    • □ PEEK: -20°C ~ +260°C, high temperature, high pressure

    • □ Metal Seated: -20°C ~ +400°C, for severe service

  • End Connection Selection:

    • □ Flanged (ASME B16.5 Class 150 RF)

    • □ Threaded NPT (ASME B1.20.1)

    • □ Socket Weld (ASME B16.11)

    • □ Butt Weld (ASME B16.25)

  • Spring Return Mechanism Confirmation:

    • Standard configuration: Spring return to CLOSE (Fail Close)

    • □ Alternative: Spring return to OPEN (Fail Open) – available upon request

  • Special Requirements: _________________________________________________________________

  • Matters not covered in this sheet shall be according to technical agreement signed by both parties and applicable standards (API 608 / ASME B16.34 / ASTM A182).


Prepared by: ________________
Checked by: ________________
Approved by: ________________


This technical data sheet accurately describes the Floating Ball Valve with Spring Return (Fail Close) :

  • Body/Ball/Stem Material: F44 (UNS S31254 / 254SMO) – High corrosion resistance for aggressive media

  • Pressure Class: Class 150 LB

  • Size Range: 1/2″ ~ 4″ (DN15 ~ DN100)

  • Operation: Manual Lever Handle with Spring Return – FAIL CLOSE (spring automatically closes valve when released)

  • Fail-Safe Function: Ensures valve returns to closed position in emergency situations

  • Compliant with ASTM A182 / ASME B16.5 / API 608 / API 598

This valve is ideal for corrosive applications requiring fail-safe close functionality, including seawater handling, chemical processing, emergency shutdown systems, and chloride-containing environments where automatic closure upon operator release is required for safety.