FORGED STEEL 3-PIECE TRUNNION MOUNTED BALL VALVE
Description
TECHNICAL DATASHEET: FORGED STEEL 3-PIECE TRUNNION MOUNTED BALL VALVE
| ITEM | SPECIFICATION / DESCRIPTION |
|---|---|
| Model | Q367F-150LB~900LB (API 6D Nomenclature) |
| Valve Type | 3-Piece Trunnion Mounted Ball Valve |
| Design Standard | API 6D / API 607 / ASME B16.34 |
| End Connection | Flanged (RF, RTJ, FF) |
| Flange Standard | ASME B16.5 / EN 1092-1 / ASME B16.47 Series B |
| Pressure Rating | ASME Class 150~900 / PN16~PN160 |
| Body Material | Forged ASTM A105N (NACE MR0175 Compliant) Optional: A182 F304/F316/LF2/F51 Duplex |
| Ball Assembly | • Ball: SS316 + HVOF Stellite Coating (≥0.5mm) • Trunnion Shafts: A479 431 SS |
| Seat Material | Primary: RPTFE/PEEK Secondary Metal Seal: Inconel 718 |
| Stem Material | Integral Forged Stem: 17-4PH H1150 (Hardened) |
| Stem Sealing | Live-loaded Graphite Packing (Fire-safe per API 607) + Wiper Seal |
| Operation | ISO 5211 Mounting Pad for Actuators (Manual/Gear/Pneumatic/Electric) |
| Sealing Direction | Double Piston Effect (DPE) Seats – Bidirectional |
| Seal Integrity | • Fugitive Emissions: ISO 15848-1 Class BH • Seat Test: API 598 VI / ISO 5208 A |
| Fire-Safe Design | API 6FA / API 607: Metal-to-Metal Seals + Fire-resistant Graphite |
| Anti-Static Design | API 6D: Spring-loaded SS Ball-Stem Contact (≤10Ω resistance) |
| Temp. Range | Standard: -29°C to +200°C Extended: -196°C (Cryo) / +550°C (Special Seals) |
| Media | Full Bore Design for: Crude Oil, Natural Gas, CO₂, Steam, Cryogenic Fluids |
| DBB Function | Double Block & Bleed (API 6D) with Body Vent/Relief Port |
| Testing | • Hydro Test: 1.5×PN • Gas Seat Test: 1.1×PN • Borescope Inspection Optional |
TRUNNION MOUNTED ADVANTAGES
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Mechanical Stability
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Ball rigidly supported by trunnion shafts, eliminating seat loading under high ΔP
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Operating torque 60% lower than floating ball valves at Class 600+
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Sealing Reliability
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Dual-seal design: Soft primary seal + Inconel emergency metal seal
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Seat spring pre-load maintains contact during pressure/temperature cycling
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Lifecycle Economy
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Replaceable seats/stems without valve removal (3-piece design)
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Anti-blowout stem per API 6D Sec. 6.3
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