Electric-hydraulic Balance Caged Control Valve type Globe

Description

ELECTRO-HYDRAULIC BALANCED SLEEVE GLOBE CONTROL VALVE (STRAIGHT-THROUGH DESIGN)

Model: EHA-BSG-S-24-600 | Size: 24″ (DN600) | Rating: Class 600LB (PN100)

Parameter Specification
Valve Type Straight-Body Globe Control Valve w/ Balanced Sleeve Trim
Flow Path Linear Straight-Through (0° Flow Deflection)
Actuation System Electro-Hydraulic Regulating Actuator (Dual-Action)
Body Design Standard Globe Pattern (Vertical Flow Path)
Trim Technology Balanced Sleeve w/ Multi-Stage Anti-Cavitation Cage
Flow Characteristic Selectable: Linear/Equal Percentage/Modified Parabolic
Body Material ASTM A217 Gr. WC9 (Cr-Mo Steel)
Trim Materials Sleeve: 17-4PH SS • Stem: 316L SS HVC • Seat: Stellite 6
Pressure Rating ASME B16.34 Class 600LB
Temperature Range -45°C to +540°C
End Connection RF Flange (ASME B16.47 Series B)
Face-to-Face 1,780 mm (ASME B16.10 Table 5)
Leakage Class ANSI/FCI 70-2 Class IV (Metal Seat Class V)
C<sub>v</sub> Range 1,950 – 11,200 (Trim Dependent)
Actuator Model EHA-48K-DUAL
Output Force 210 kN Continuous Thrust
Manual Override Integrated Hydraulic Hand Pump (40:1 Ratio)
Control Signal 4-20mA + PROFIBUS PA
Position Feedback Redundant LVDT (0.05% Accuracy)
Fail-Safe Action Spring Return (FO/FC)
Stroke Time 15-70 sec (Programmable)
SIL Certification SIL 3 (IEC 61508/TÜV)
Control Accuracy ±0.25% Full Scale
Pressure Balance 85% Unbalance Force Reduction (IEC 60534-8-4)
Noise Reduction 18 dBA @ ΔP=100 bar (IEC 60534-8-3)
Weight 4,100 kg (Assembly)
Enclosure Rating IP68 / NEMA 4X
Flow Direction Flow-Under-Plug (Standard)
Straight-Body Advantage Low Flow Disturbance • Symmetrical Piping Stresses
Critical Dimensions Flange OD: 1,120mm • Bolt Circle: 1,016mm • Bolts: 24×2-1/2″
Actuator Height 1,350 mm
Testing Standard IEC 60534-4 • Shell Test 1.5×PN • Seat Test 1.1×PN
Certifications PED Cat. IV • NACE MR0175 • TA-Luft
Balanced Sleeve Tech Force Reduction • Axial Stem Movement Only • Wear Compensation
Anti-Cavitation 6-Stage Cage Design (Max ΔP=140 bar)
Flow Capacity K<sub>v</sub> max: 16,200
Rangeability 100:1
Stem Leakage ISO 15848-1 Class B (≤10 ppmv)
Hydraulic System 210 bar Max Pressure • Fire-resistant HFDU Fluid
Power Supply 480VAC/3PH/60Hz (2.8kW Steady)
Straight-Path Loss Coeff. K=0.3 (Minimal Resistance)
Optional Features Bellows Seal • Partial Stroke Tester • Fire-Safe API 607
Factory Testing Hydro Test • Flow Characterization • Step Response • SIL Validation
Warranty 36 Months
Design Standard IEC 60534 / ASME B16.34
Seat Load 38 kN @ 540°C
Balance Ratio 1:0.92 (IEC 60534-8-4)
Delivery Includes Valve Assembly • Actuator • Gasket Kit • IEC Test Report • Dimensional Drawing

STRAIGHT-BODY PERFORMANCE DATA

Characteristic Value
Hysteresis <0.1%
Flow Coefficient C<sub>v</sub> = 11,200 (Full Open)
Pressure Recovery F<sub>L</sub> = 0.88
Rated Flow 45,000 m³/h Water @ 10 bar ΔP
Stem Guidance Dual Bushings (≤0.04mm Runout)
Seat Alignment ±0.1° Angular Tolerance

Design Footnotes:

  1. Straight-Flow Benefit: Reduced turbulence & erosion in high-velocity applications

  2. Flow Direction: Standard = Flow-under-plug (reverse flow available)

  3. Sleeve Clearance: 8-12μm guided fit for frictionless operation

  4. Actuator Sizing: 25% larger than angle design for equivalent C<sub>v</sub>

  5. Face-to-Face: Complies with ASME B16.10 Table 5 (Globe valves straight pattern)

Straight-Body vs. Angle Design Comparison

Feature Straight-Body Angle Design
Flow Path 0° deflection 90° deflection
Pressure Drop Lower (K=0.3) Higher (K=1.8)
Installation Space Longer face-to-face Compact
Erosion Resistance Superior for slurries Moderate
Actuator Sizing Larger thrust required Smaller thrust

*Engineered for high-precision control in power plant feedwater, refinery crude lines, and slurry services where straight flow paths are mandated. FEA stress analysis available per ASME FFS-1.*