B148 C95800 Aluminum Bronze Marine Grade Lugged Butterfly Valve

Description

Technical Data Sheet

Wafer Type Concentric Butterfly Valve
Body Material: C95800 (Nickel Aluminium Bronze)
Stem Material: Monel K500
Seat Material: Viton (FKM)

Product: Wafer Type Concentric (Centric) Butterfly Valve
Model: D371X Series (Lever Operated) / D341X Series (Worm Gear Operated)
Design: Concentric / Centric Design (Rubber Lined)
Body Material: C95800 / BS EN 1982 CC333G / ASTM B148 C95800 (Nickel Aluminium Bronze)
Stem Material: Monel K500 (UNS N05500)
Seat Material: Viton (FKM) – Fluoroelastomer
Standard: API 609 / MSS SP-67 / BS EN 593

1. Product Description

A concentric (centric) butterfly valve features a design where the stem passes through the centerline of the disc, and the disc rotates concentrically within the resilient seat. This simple, proven design provides bubble-tight shut-off with low operating torque. The wafer type body fits compactly between pipeline flanges.

The combination of C95800 Nickel Aluminium Bronze body and disc with a Monel K500 stem and Viton (FKM) seat provides exceptional corrosion resistance, particularly in seawater, brine, and aggressive marine environments. This valve is ideal for offshore, shipbuilding, desalination, and chemical applications requiring reliable isolation and long service life .

2. Design & Inspection Standards

Item Standard / Code Remarks
Design & Manufacturing API 609 (Butterfly Valves – Category A) / MSS SP-67 / BS EN 593 Category A = concentric resilient seated
Face-to-Face Dimension API 609 Short Series / ISO 5752 Series 13 / BS EN 558 Series 13 Standard for resilient seated wafer valves
Flange Dimensions ASME B16.5 / ASME B16.47 / BS EN 1092-2 For mating pipe flanges
Pressure-Temperature Rating ASME B16.34 / API 609 / BS EN 12516
Inspection & Testing API 598 / BS EN 12266-1 Rate A (Zero leakage) for resilient seats
Material Standard (Body) ASTM B148 C95800 / BS EN 1982 CC333G Nickel Aluminium Bronze
Material Standard (Stem) Monel K500 (UNS N05500) Nickel-Copper alloy, age-hardenable
Material Standard (Seat) Viton (FKM) Fluoroelastomer (DuPont)

3. Material Properties

C95800 (Nickel Aluminium Bronze) Properties

Property Value Remarks
Tensile Strength 590 MPa (min) High strength for pressure applications
Yield Strength 250 MPa (min)
Elongation 18% (min) Good ductility
Hardness 159 HB (min)
Density 7.64 g/cm³
Max Service Temperature Up to 400°C (750°F) Mechanical properties
Key Characteristics Excellent seawater corrosion resistance; high strength; good wear resistance; resistant to cavitation and biofouling Ideal for marine service
Chemical Composition Cu: 79-83%, Al: 8.5-9.5%, Fe: 3-4.5%, Ni: 4-5%, Mn: 0.8-1.5%

Monel K500 (UNS N05500) Properties

Property Value Remarks
Tensile Strength 827 – 1100 MPa Age-hardened condition
Yield Strength 485 – 790 MPa
Elongation 20% (min)
Hardness 172-413 HB (60-86 HRB)
Density 8.44 g/cm³
Max Service Temperature 232°C – 450°C Depending on application
Key Characteristics Excellent corrosion resistance; high strength; resistant to chloride stress corrosion cracking; non-magnetic; maintains ductility at cryogenic temperatures
Chemical Composition Ni: 63-70%, Cu: balance, Al: 2.3-3.15%, Ti: 0.35-0.85%, Fe: <2%

Viton (FKM) Seat Properties

Property Value Remarks
Temperature Range -20°C to +120°C Standard Viton; special formulations available for -30°C
Hardness (Shore A) 70-90 Typical for molded seats
Key Characteristics Excellent chemical resistance; outstanding resistance to oils, fuels, lubricants, mineral acids; extremely low permeability; good compression set resistance; excellent weather/ozone/UV resistance
Seat Type Bonded Liner or Replaceable Liner Bonded for higher pressure; replaceable for ease of maintenance

4. Technical Parameters

Item Technical Parameter Remarks
Valve Type Wafer Type Concentric Butterfly Valve Resilient seated, concentric (centric) design
Size Range DN50 (2″) ~ DN600 (24″) Larger sizes available upon request
Pressure Class PN10 / PN16 / PN25 (BS EN) / Class 150 LB (ASME) Most common: PN16 and Class 150
Connection Type Wafer Type Fits between ASME B16.5 or BS EN 1092-2 flanges
Operation D371X: Lever Handle (DN50-200) / D341X: Worm Gear (DN250-600) Lever for quick shut-off; gear for precise control and larger sizes
Temperature Range -20°C ~ +120°C Limited by Viton seat material
Applicable Media Seawater, Brine, Brackish Water, Chemical Solutions, Oils, Fuels, Acids Excellent for marine and chemical applications
Flow Direction Bidirectional Bubble-tight shut-off in both directions
Shell Test Pressure 1.5 x Rated Pressure (24 bar for PN16 / 420 psi for Class 150) Per API 598 / BS EN 12266-1
High-Pressure Seat Test 1.1 x Rated Pressure (17.6 bar for PN16 / 310 psi for Class 150) Per API 598 / BS EN 12266-1; Rate A (Zero leakage)
Low-Pressure Seat Test 0.5 – 0.7 bar Air or Nitrogen; bubble-tight shut-off required

5. Material Specifications

Part Name Material Grade Standard / Remarks
Body C95800 (Nickel Aluminium Bronze) ASTM B148 C95800 / BS EN 1982 CC333G; wafer type design
Disc C95800 (Nickel Aluminium Bronze) Concentric design; precision machined
Stem Monel K500 (UNS N05500) Blow-out proof design; two-piece stem for lower torque (standard)
Seat (Liner) Viton (FKM) Bonded to body or replaceable cartridge type; provides bubble-tight shut-off
Thrust Washer / Bearings PTFE / Reinforced PTFE Low friction, corrosion-resistant
O-Rings (if applicable) Viton (FKM) For auxiliary sealing
Top Flange / Mounting Pad C95800 / Integrated For actuator mounting (ISO 5211)
Handle / Gearbox Coated Cast Iron / Stainless Steel Corrosion-resistant for marine environments

6. Concentric Butterfly Valve Design Features

  1. Concentric (Centric) Design: The stem passes through the centerline of the disc, and the disc rotates concentrically within the resilient seat. This design offers:

    • Simple, proven technology

    • Low operating torque

    • Bubble-tight shut-off with resilient seat

    • Linear flow characteristics

    • Self-cleaning wiping action as disc enters seat

  2. Wafer Type Body: Compact design clamps between pipeline flanges, reducing weight and cost compared to lug or flanged designs.

  3. C95800 Nickel Aluminium Bronze Construction: Body and disc manufactured from high-strength aluminum bronze with excellent seawater corrosion resistance, cavitation resistance, and biofouling resistance .

  4. Monel K500 Stem: Age-hardenable nickel-copper alloy with exceptional strength and resistance to chloride stress corrosion cracking. Two-piece stem design reduces operating torque. Blow-out proof feature ensures safety .

  5. Viton (FKM) Seat Liner:

    • Outstanding chemical resistance to oils, fuels, lubricants, and mineral acids

    • Excellent weather, ozone, and UV resistance

    • Provides bubble-tight shut-off per API 598 Rate A

    • Available as bonded liner (for higher pressure) or replaceable cartridge (for ease of maintenance)

  6. Bidirectional Sealing: Design provides tight shut-off in both flow directions.

  7. ISO 5211 Mounting Pad: Top flange designed to ISO 5211 standard for easy mounting of actuators (lever, gear, pneumatic, electric) without special brackets.

  8. Disc Interference Fit: Precision-engineered interference between disc and seat ensures bubble-tight sealing across the full pressure range.

7. Dimensional Data (Wafer Type – Class 150 / PN16)

Reference dimensions based on API 609 Category A (Concentric Resilient Seated) and ISO 5752 Series 13.

Class 150 Dimensions (ASME B16.5 Flange Compatibility)

Size (NPS) Size (DN) L (Face-to-Face) mm A (ISO 5211 Pad) H (Height – approx) mm Lever / Gear
2″ 50 43 F07 180 Lever
2.5″ 65 46 F07 195 Lever
3″ 80 49 F07 210 Lever
4″ 100 56 F07 235 Lever
5″ 125 64 F07/F10 260 Lever
6″ 150 70 F10 285 Lever / Gear
8″ 200 71 F10 340 Gear
10″ 250 73 F10/F12 395 Gear
12″ 300 83 F12 450 Gear
14″ 350 92 F12/F14 505 Gear
16″ 400 102 F14 560 Gear
18″ 450 114 F14 615 Gear
20″ 500 127 F14/F16 670 Gear
24″ 600 154 F16 780 Gear

PN16 Dimensions (BS EN 1092-2 Flange Compatibility)

Size (DN) L (Face-to-Face) mm A (ISO 5211 Pad) H (Height – approx) mm Operation
50 43 F07 180 Lever
65 46 F07 195 Lever
80 49 F07 210 Lever
100 56 F07 235 Lever
125 64 F07/F10 260 Lever
150 70 F10 285 Lever / Gear
200 71 F10 340 Gear
250 73 F10/F12 395 Gear
300 83 F12 450 Gear
350 92 F12/F14 505 Gear
400 102 F14 560 Gear
450 114 F14 615 Gear
500 127 F14/F16 670 Gear
600 154 F16 780 Gear

Note: Dimensions are typical for concentric resilient seated butterfly valves. Certified drawings should be requested for final installation planning.

8. Model Number Explanation

Model Description
D371X-150C95800 Wafer Butterfly, Lever Operated (3=worm gear? No: 7 = Lever), Concentric, Viton seat, Class 150, C95800 body
D341X-150C95800 Wafer Butterfly, Worm Gear Operated (4=worm gear), Concentric, Viton seat, Class 150, C95800 body

Note: In Chinese valve model nomenclature:

  • D = Butterfly Valve

  • *3 = Worm Gear (D3) / 7 = Lever (D7)*

  • *1 = Concentric Design*

  • X = Rubber Lined / Resilient Seated

9. Applications

  • Marine & Shipbuilding: Seawater cooling systems, ballast systems, fire protection systems, bilge systems. C95800 + Monel K500 combination is the industry standard for seawater service .

  • Offshore Platforms: Seawater injection systems, firewater systems, utilities on offshore installations .

  • Desalination Plants: High-salt brine and seawater handling in reverse osmosis and multi-stage flash desalination .

  • Coastal Power Plants: Seawater cooling circuits and pump discharge lines.

  • Chemical Processing: Handling corrosive chemicals, acids, and aggressive fluids where Viton provides chemical resistance .

  • Oil & Gas: Produced water systems, sour service applications where Monel K500’s chloride stress corrosion cracking resistance is essential .

  • Shipbuilding: Ballast systems, cooling water, fire mains .


Important Notes:

  • Concentric vs. Eccentric Design: This valve features concentric (centric) design, where the stem passes through the disc centerline. This is the standard design for resilient seated butterfly valves with bubble-tight shut-off at lower pressures .

  • Model Correction: D371X (Lever) and D341X (Worm Gear) are the correct models for concentric resilient seated butterfly valves. D373H is for eccentric metal-seated valves .

  • C95800 is equivalent to BS EN 1982 CC333G, ASTM B148 C95800, and ISO CuAl10Fe5Ni5 .

  • Temperature Rating: The maximum temperature is limited by the Viton seat to 120°C. For higher temperatures, consider EPDM (water up to 130°C) or PTFE (chemical service up to 200°C) seats.

  • Optional Features available:

    • Locking device for lever handle

    • Position indicator

    • Stainless steel handle and hardware for full corrosion resistance

    • Gear operator for sizes above DN200 (standard on D341X)

    • Pneumatic or electric actuator for automation

  • For higher pressure classes (Class 300 / PN40) or larger sizes (above 600mm/24″), consult the manufacturer.

  • Certified dimensional drawings should be requested for final installation planning.