10"-600LB 2-Piece Trunnion Ball Valve
10"-600LB 2-Piece Trunnion Ball Valve - Image 2
10"-600LB 2-Piece Trunnion Ball Valve - Image 3

10″-600LB 2-Piece Trunnion Ball Valve

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Description

TECHNICAL DATA SHEET

Two-Piece Forged/ Cast Steel Trunnion Mounted Ball Valve
Series: Q47F/Y / Q347F/Y
Models: Flanged / Butt Weld, Reduced Bore / Full Bore

1. PRODUCT OVERVIEW

This two-piece trunnion-mounted ball valve is engineered for demanding isolation and flow control applications in oil & gas, petrochemical, chemical, power generation, and long-distance pipeline services. Featuring a robust two-piece bolted body construction with fixed ball trunnion design, it provides bidirectional bubble-tight shutoff, reduced operating torque, and extended service life under high pressure and large diameter conditions .

Key Design Features:

  • Two-Piece Bolted Body Construction: Robust body/bonnet bolted connection, suitable for high-pressure classes; options for ring gasket, spiral wound gasket, or lip seal ring .

  • Trunnion-Mounted Ball: Fixed ball design with lower trunnion support and upper anti-blowout stem; absorbs line pressure thrust, significantly reduces operating torque .

  • Double Block & Bleed (DBB) Capability: Standard design enables simultaneous isolation from both upstream and downstream, with cavity pressure relief and bleed functionality .

  • Dual Piston Effect (DPE) / Single Piston Effect (SPE) Seats: Flexible seat configurations available; Inconel®-energized springs ensure low-pressure sealing .

  • Fire-Safe & Anti-Static: Compliant with API 607/6FA and BS 5353; blowout-proof stem and anti-static device standard .

  • Low Fugitive Emission Packing: Live-loaded disc spring packing system; optional ISO 15848-1 compliance .

  • Full Traceability: Positive Material Identification (PMI) and EN 10204 Type 3.1 certification available.

2. DESIGN STANDARDS & SPECIFICATIONS

Item Standard / Code
Design & Manufacture API 6D, API 608, ASME B16.34, ISO 17292
Face-to-Face Dimension ASME B16.10, API 6D
End Connections ASME B16.5 (RF/RTJ), ASME B16.25 (BW), EN 1092-1, MSS SP-44
Pressure Testing API 6D, API 598, ISO 5208
Fire Safe API 607, API 6FA, ISO 10497, BS 6755 Part 2
Fugitive Emission ISO 15848-1, TA-Luft (optional)
Anti-Static BS 5353, ISO 17292
NACE MR0175 / ISO 15156
SIL Rating SIL 3 Capable (IEC 61508)
Quality System API 6D Monogram, PED/TPED, ATEX

3. GENERAL TECHNICAL PARAMETERS

Parameter Specification
Valve Type Two-Piece Trunnion Mounted, Bolted Body, Side Entry
Size Range DN50 ~ DN800 (2″ ~ 32″) Standard; DN900 ~ DN1400 (36″ ~ 56″) Extended
Pressure Classes ASME Class 150, 300, 600, 900, 1500, 2500; PN10 ~ PN100
Temperature Range -29°C ~ +120°C (Soft Seated, PTFE/RPTFE)
-29°C ~ +230°C (PPL/Devlon)
-40°C ~ +560°C (Metal Seated, Hardfaced)
Extended Temperature -196°C ~ +450°C (Cryogenic/High Temp Alloys)
Service Media Oil, natural gas, refined products, sour gas (NACE), chemical slurries, steam, high-purity gases
Flow Pattern Full Bore (Standard), Reduced Bore (Optional)
Flow Direction Bidirectional (Standard); Uni-directional with cavity relief (Optional)
Operation Manual (Lever/Gearbox), Pneumatic (DA/SR), Electric, Hydraulic, Gas-over-Oil
Mounting ISO 5211 top flange for direct actuator mounting
Valve Function On-Off, Isolation, Double Block & Bleed (DBB)

4. MATERIALS OF CONSTRUCTION

Component Standard Material Options Notes
Body & Bonnet ASTM A216 WCB (Carbon Steel)
ASTM A352 LCB/LCC (Low Temp Carbon)
ASTM A351 CF8/CF8M (SS304/316)
ASTM A182 F304/F316 (Forged SS)
Duplex / Super Duplex (F51/F53/F55)
Alloy 20 / Monel / Inconel / Hastelloy		 Two-piece bolted construction; body seal: spiral wound + SS retainer / lip seal / ring gasket
Ball ASTM A182 F304/F316 (Forged)
ASTM A351 CF8/CF8M (Cast)
Duplex / Super Duplex
ENP (Electroless Nickel Plated) coated
Tungsten Carbide / Chromium Carbide sprayed (Hard seal)		 Trunnion-supported; chrome plating or hardfacing optional; mirror finish (Ra ≤ 0.4μm)
Stem ASTM A182 F304/F316, 17-4 PH, Duplex
Inconel 625 / X-750 (High temp/corrosion)		 Blowout-proof integral shoulder design; anti-static plunger
Trunnion / Lower Shaft Same as stem material Replaceable bearing design
Seat Rings Soft Seal: PTFE, RPTFE (15% Glass/Carbon), PCTFE, PEEK, Nylon, Devlon, PPL
Metal Seal: SS316 + Stellite 6 / Stellite 21 hardfacing; Tungsten Carbide spray; Nickel-based alloy overlay		 Double Piston Effect (DPE) or Single Piston Effect (SPE) design; Inconel X-750 spring energizers for low-pressure seal
Seat Carrier ASTM A182 F304/F316 / Duplex Flexible lip design for thermal compensation
Stem Bearings / Bushings Reinforced PTFE / Bronze / Carbon Graphite Low friction, corrosion resistant, self-lubricating
Thrust Washer PTFE / RPTFE / 17-4 PH + Stellite Anti-extrusion, wear-resistant
Body Seal Spiral Wound SS316/Graphite, RTJ, Lip Seal, Camprofile Flexible graphite / PTFE filler
Stem Packing PTFE V-Ring / Graphite Ribbon + Belleville Springs Live-loaded, low emission; ISO 15848-1 Class B optional
Gaskets Spiral Wound (SS316/Graphite), PTFE, Metal Reinforced –
Bolting ASTM A193 B7 / B8M, ASTM A320 L7 (Low Temp) –
Nuts ASTM A194 2H / 8M / 4 / 7 –
Anti-Static Device SS316 Spring + Plunger Resistance ≤ 10Ω between stem/ball and body

5. DIMENSIONS & CONNECTIONS

5.1 Flanged Type (ASME B16.5 / API 6D) – Class 150/300/600

Unit: mm (Reference dimensions – subject to manufacturer design)

DN NPS Class 150 Class 300 Class 600 RF Flange OD (Class 150/300/600) Bolt Circle Bolting Approx. Weight (kg)
L (RF-RF) L (RF-RF) L (RF-RF) Class 150
50 2″ 178 216 292 152 / 165 / 165 120.5 / 127 / 127 4-19 / 8-19 / 8-19 12
80 3″ 203 283 356 190 / 210 / 210 152.5 / 168.5 / 168 4-19 / 8-22 / 8-22 24
100 4″ 229 305 432 229 / 254 / 273 190.5 / 200 / 216 8-19 / 8-22 / 8-25 38
150 6″ 394 403 559 279 / 318 / 356 241.5 / 270 / 292 8-22 / 12-22 / 12-29 82
200 8″ 457 502 660 343 / 381 / 419 298.5 / 330 / 349 8-22 / 12-25 / 12-32 145
250 10″ 533 568 787 406 / 445 / 508 362 / 387.5 / 419 12-25 / 16-29 / 16-35 185
300 12″ 610 648 838 483 / 521 / 559 432 / 451 / 489 12-25 / 16-32 / 20-32 240
350 14″ 686 762 889 533 / 584 / 603 476 / 514.5 / 527 12-29 / 20-32 / 20-35 320
400 16″ 762 838 991 597 / 648 / 686 540 / 571.5 / 603 16-29 / 20-35 / 20-38 410
450 18″ 864 914 1092 635 / 711 / 743 578 / 628.5 / 654 16-32 / 24-35 / 20-41 520
500 20″ 914 991 1194 699 / 775 / 813 635 / 686 / 724 20-32 / 24-35 / 24-41 650
600 24″ 1067 1143 1397 813 / 914 / 940 749.5 / 813 / 836 20-35 / 24-41 / 24-48 880

Notes:

  • L dimension per ASME B16.10 / API 6D Short Pattern (standard); Long pattern available upon request.

  • RTJ face dimensions differ; consult factory for RTJ face-to-face and flange details .

  • For Class 900/1500/2500, dimensions available upon request; Class 2500 available up to DN600 .

5.2 Threaded / Socket Weld Type (NPT/BSPT/SW) – Forged Steel Construction

Unit: mm (Reference dimensions)

DN NPS L d (Bore) SW Depth Thread Length H (Open) W Weight (kg)
15 ½” 92 14 10 13.6 140 160 2.5
20 ¾” 111 19 11 14.1 150 200 3.5
25 1″ 127 25 13 16.8 170 220 5.0
32 1¼” 140 32 13 19.0 190 250 7.0
40 1½” 165 38 13 19.0 210 300 9.5
50 2″ 203 51 16 22.2 240 350 14.0

Source: 

6. PRESSURE-TEMPERATURE RATING

Soft-Seated (RPTFE/PCTFE) – ASME B16.34 Derated

Temperature (°C) Class 150 (psi) Class 300 (psi) Class 600 (psi) Class 900 (psi) Class 1500 (psi)
-29 to +38 285 740 1480 2220 3705
+50 270 705 1410 2115 3525
+100 235 615 1230 1845 3075
+150 180 470 940 1410 2350
+200 130 340 680 1020 1700

Metal-Seated (Hardfaced) – Continuous Rating

Temperature (°C) Max. Working Pressure (% of Class Rating)
-40 ~ +260 100%
+300 92%
+400 80%
+500 65%
+560 50%

*Note: For cryogenic service (-196°C), special extended bonnet design with PCTFE/PEEK seats required; pressure rating per BS 6364 .*

7. SEAT CONFIGURATION OPTIONS

Seat Type Configuration Standard Application
Double Piston Effect (DPE) Both seats move to seal under pressure from either direction; cavity pressure self-relieving not automatic API 6D DIB-2 Bidirectional zero leakage; trapped cavity requires external relief
Single Piston Effect (SPE) One seat moves to seal; opposite seat self-relieves cavity pressure API 6D DIB-1 Bidirectional; automatic cavity pressure relief
Mixed DPE/SPE Upstream DPE, downstream SPE – or reverse API 6D Customized for specific flow/preferential sealing requirements
Metal-to-Metal Hardfaced seats, no resilient insert API 6D / 607 High temp, abrasive, fire-safe

8. OPERATING TORQUE (REFERENCE @ CLEAN WATER / AMBIENT)

DN NPS Class 150 (N·m) Class 300 (N·m) Class 600 (N·m) Actuator Suggestion
50 2″ 25 – 35 35 – 50 60 – 85 Manual Lever / Pneumatic
80 3″ 55 – 75 80 – 110 140 – 180 Manual Lever / Gear
100 4″ 95 – 125 140 – 180 240 – 300 Gearbox
150 6″ 200 – 260 320 – 400 600 – 750 Gearbox / Pneumatic
200 8″ 380 – 480 600 – 750 1150 – 1400 Gearbox / Pneumatic
250 10″ 620 – 780 1000 – 1250 1850 – 2250 Gearbox / Pneumatic
300 12″ 950 – 1150 1600 – 1950 2900 – 3500 Pneumatic / Electric
350 14″ 1300 – 1600 2300 – 2800 4300 – 5200 Pneumatic / Electric
400 16″ 1750 – 2150 3200 – 3900 6200 – 7500 Electric / Hydraulic

Notes:

  • Torque values are estimated for soft seats (RPTFE) with clean service media.

  • Safety factors: Pneumatic actuators: 1.3 – 1.5; Electric actuators: 1.5 – 2.0.

  • Dry gas, viscous fluids, or slurries require higher torque multipliers; consult factory.

  • Metal-seated valves require significantly higher torque (2x – 4x soft seat values).

9. CAVITY PRESSURE RELIEF & DOUBLE BLOCK AND BLEED

Cavity Overpressure Protection:

  • Standard floating seat design in SPE configuration provides automatic self-relief of body cavity pressure to upstream pipe when cavity pressure exceeds line pressure by set margin .

  • DPE configuration does not self-relieve; external relief valve required.

  • Optional internal check valve in ball for thermal expansion relief .

Double Block & Bleed (DBB):

  • Valve design certified per API 6D for DBB functionality.

  • Body cavity can be independently vented via bleed valve while both upstream and downstream seats maintain seal against line pressure .

10. CERTIFICATIONS & OPTIONAL FEATURES

Certification / Feature Standard / Description Availability
API 6D Monogram API Specification 6D certification Standard
Fire Safe API 607 / API 6FA / ISO 10497 Optional
Fugitive Emission ISO 15848-1 Class B, TA-Luft Optional
NACE MR0175/ISO 15156 Sour service compliance Optional
Cryogenic Service BS 6364, ISO 28921-1, extended bonnet Optional
Oxygen Service CGA G-4.1, degreased, chlorine-free packaging Optional
PED 2014/68/EU Category IV, Module H Optional
ATEX 2014/34/EU Explosive atmospheres (Zone 1/2) Optional
SIL 3 Safety Integrity Level per IEC 61508 Capable
EN 10204 3.1/3.2 Material certification Optional
PMI Testing Positive Material Identification Optional
Valve Locking Device Padlockable handle / gearbox lock Standard
Extended Stem For insulated/cold box service Optional
Bottom Drain / Flush Body cavity drain/flush port Optional

11. APPLICATIONS & INDUSTRY USE

Industry Typical Service Pressure Class Seat Type
Oil & Gas Production Wellhead, gathering lines, separators Class 600–2500 Metal / PEEK
Natural Gas Transmission Pipeline block valves, compressor stations Class 150–600 RPTFE / PEEK
Refining & Petrochemical Hydrocracking, catalytic cracking, coking Class 150–1500 Metal / Graphite
Chemical Processing Corrosive acids, caustics, solvents Class 150–300 PTFE / Alloy 20
Power Generation Boiler isolation, steam, condensate Class 600–2500 Metal / Stellite
LNG / Cryogenic Liquefaction, storage, vaporization Class 150–600 PCTFE / PEEK
Pulp & Paper Digester, bleaching chemicals Class 150–300 PTFE / Titanium
Mining & Minerals Slurry isolation, autoclave feed Class 300–900 Metal / WC-Co
Offshore / Marine Platform piping, FPSO, subsea Class 150–1500 Duplex / Inconel
Hydrogen Service High-pressure hydrogen Class 600–1500 PEEK / Metal

12. SELECTION & ORDERING INFORMATION

To ensure correct valve selection for your application, please specify:

  1. Valve Model: Q47F (Flanged Soft Seat) / Q347F (Gear) / Q47Y (Metal Seat) / Q67F (BW Ends)

  2. Body Construction: Two-piece bolted (standard) / Top entry (optional)

  3. Size (DN/NPS): e.g., DN200 (8″)

  4. Pressure Class: Class 150 / 300 / 600 / 900 / 1500 / 2500

  5. End Connection: RF flange, RTJ flange, BW, NPT, BSPT, SW

  6. Body Material: WCB / LCB / CF8 / CF8M / Duplex / Alloy 20 / Special alloy

  7. Ball/Stem Material: Matching body or upgraded per service

  8. Seat Type & Material: Soft (RPTFE/PCTFE/PEEK) / Metal (Stellite/WC) / Fire-safe

  9. Seat Configuration: DPE / SPE / Mixed (specify flow direction if preferential)

  10. Design Temperature: Minimum and maximum

  11. Service Media: Specific chemical name(s), concentration(s), presence of solids

  12. Operation: Manual lever / Gearbox / Pneumatic (DA/SR) / Electric / Hydraulic

  13. Special Requirements:

    • API 6D Monogram

    • Fire-safe certification (API 607/6FA)

    • NACE MR0175

    • Cryogenic service (BS 6364)

    • Fugitive emission (ISO 15848-1)

    • Oxygen cleaning (CGA G-4.1)

    • Extended bonnet length

    • Body cavity drain/bleed valves

    • PMI / EN 10204 3.1 certs

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