1-1/2″-800LB Y Pattern Strainer

Description

TECHNICAL DATA SHEET

Product: 1-1/2″ – Class 800 Y‑Pattern Strainer
Material: ASTM A105 (Forged Carbon Steel)


1. General Description

This Y‑pattern strainer is designed for 1-1/2″ (DN40) Class 800 service. The forged ASTM A105carbon steel body provides high strength and reliability for high‑pressure applications in oil & gas, petrochemical, power generation, and industrial fluid systems. The Y‑type configuration offers a low pressure drop while enabling efficient removal of pipeline debris, protecting downstream equipment such as pumps, meters, and control valves.


2. Specifications

Parameter Value
Size 1-1/2″ (DN40)
Pressure Rating Class 800 (ASME B16.34)
Design Type Y‑pattern, bolted cover
End Connections [e.g., Raised Face (RF) / Ring Type Joint (RTJ) flanges to ASME B16.5, or socket weld / NPT to ASME B16.11]
Screening Perforated basket or mesh screen (see options)
Filtration Rating [e.g., 0.5 mm – 3.0 mm perforation / 20 – 200 mesh]
Applicable Media Water, oil, gas, steam, condensate, non‑aggressive fluids
Temperature Range -29°C to +425°C (depending on gasket & screen material)
Flow Direction Arrow on body indicates flow (fluid enters cap side, exits opposite)

3. Material Specification

Item Component Material Standard
1 Body Carbon Steel ASTM A105 (forged)
2 Cover Carbon Steel ASTM A105 (forged)
3 Screen / Basket Stainless Steel 304 / 316 ASTM A240
4 Gasket Spiral Wound (SS/Graphite) / PTFE
5 Cover Bolting Alloy Steel ASTM A193 B7
6 Drain Plug (optional) Carbon Steel / Stainless Steel

4. Key Features

  • Forged Carbon Steel Construction: ASTM A105 provides excellent mechanical properties, toughness, and reliable performance at elevated pressures and temperatures.

  • Class 800 Rating: Designed for high‑pressure systems requiring superior strength and safety margins.

  • Y‑Pattern Design: Angled screen chamber minimizes pressure drop and allows continuous flow even when the screen is partially loaded.

  • Easy Maintenance: Bolted cover enables quick removal of the screen for cleaning or replacement without removing the strainer from the pipeline.

  • Versatile End Connections: Available in flanged, socket weld, or NPT configurations to suit various piping systems.

  • Optional Blow‑Down Connection: A tapped drain port can be provided for periodic flushing without cover removal.

  • Magnetic Insert Option: Available for capturing ferrous particles in critical applications.


5. Screen Options

Type Description Typical Application
Perforated Basket 0.5 mm – 3.0 mm hole diameter Coarse straining, high flow, low pressure drop
Mesh Liner 20 – 200 mesh (stainless steel) Fine filtration of particulates
Dual Layer (Perforated + Mesh) Combines strength with fine filtration General purpose, demanding applications

6. Dimensional Data (Typical for 1-1/2″ Class 800)

Parameter Value
Face‑to‑Face (Flanged) [e.g., 210 mm / 8.3″ per ASME B16.10]
End Flange Dimensions ASME B16.5 Class 800 RF / RTJ
Overall Height [e.g., 145 mm / 5.7″]
Cover Bolts [e.g., 4 × studs, size 5/8″‑11]
Weight (Approx.) [e.g., 10.5 kg / 23 lbs]

Note: Dimensions vary by manufacturer; refer to certified drawings. Class 800 flanges are typically per ASME B16.5 Class 600 or Class 900 dimensions depending on manufacturer. Verify with actual product drawings.


7. Testing & Compliance

  • Design & Manufacturing: ASME B16.34 / MSS SP‑25 / MSS SP‑45

  • End Flange Dimensions: ASME B16.5

  • Socket Weld / Threaded Ends: ASME B16.11

  • Pressure Testing: API 598 / MSS SP‑61 (shell and seat)

  • Material Certification: EN 10204 Type 3.1 (chemical & mechanical)

  • NACE (Optional): MR0175 / MR0103 for sour service


8. Applications

  • Oil & gas production and refining

  • Petrochemical plants

  • Power generation (steam, boiler feedwater, cooling water)

  • High‑pressure water injection systems

  • Industrial process lines requiring upstream filtration


9. Ordering Information

Please specify the following when ordering:

Parameter Options
End Connections Flanged RF / RTJ / Socket Weld / NPT
Screen Type Perforated (hole size) / Mesh (mesh count) / Dual layer
Gasket Material Spiral wound (SS/Graphite) / PTFE / Flexible graphite
Drain Port Yes (with plug) / No
Magnetic Insert Yes / No
Special Requirements NACE MR0175 / Positive material identification (PMI) / Low‑temp impact test

10. Notes

  • Class 800 Note: Class 800 is not a standard ASME B16.5 flange class. It is commonly defined per ASME B16.34 for valves and often utilizes Class 600 or Class 900 flange dimensions. Confirm flange dimensions with the manufacturer.

  • Installation: Ensure flow direction matches the arrow on the body. The screen should be accessible for periodic cleaning.

  • Maintenance: Regularly inspect and clean the screen to prevent excessive pressure drop. Replace gaskets and bolts according to recommended torque values.

  • Pressure Drop: For accurate sizing, refer to the manufacturer’s flow coefficient (Cv) and screen open‑area data.